According to belt-sander manufacturers, the biggest sellers are the 3-in. by 21-in. models, so we decided to take a close look at what’s available. The good news is that we didn’t find any glaring performance problems, which made it difficult to pick clear winners. To rate stock-removal and dust-collection effectiveness, each sander and sample board were weighed before and after a timed run. At the end, the difference between the weight of the board and the machine (plus dust bag) indicated how much sawdust was collected, expressed as a percentage. The Makita features a comfortable front grip, an easy-to-use belt-tensioning lever, and a variable-speed control that was simple to adjust. An aggressive sander with excellent dust-collection efficiency, it sanded flush on the right side of the machine. Dust collection effectiveness was 94%.

Fine Woodworking Recommended Products

Ridgid EB4424 Oscillating Spindle/Belt Sander

With five spindles sized from 1/2 in. to 2 in. and a 4 X 24-in. belt, this sander has become a staple in many a shop Fine Woodworking visits.

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Festool Cleantec CT 26 E HEPA Dust Extractor

The clear winner here is Festool’s CT 48 Dust Extractor. It has amazing capacity relative to its size, and unmatched suction power. It packs in a number of subtle but very helpful design touches, like a clever foot brake and easy hose and cord storage.

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Milwaukee M12 23-Gauge Cordless Pin Nailer

This tool is designed for convenience. The battery and pins are easy to load, and the safety lock operates with the same finger you use to pull the trigger. The depth of set is adjustable, there’s a work light, and there’s a hook for hanging the tool on your toolbelt. A gauge lets you keep track of when you’ll need to recharge.

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