Faced with the problem of jointing two 2×10 lengths of sugar pine for a carved sign, and not having a jointer, I used this method to produce an almost perfect joint.

First I bolted an 18-in. oak rail and a spacer of equal thickness to the base of my circular saw, as shown in the sketch. The rail acts as an extension to the base, ensuring the blade will run parallel to a straight fence. I replaced the combination blade with a hollow-ground planer blade.

Next I clamped the two 2x10s edge-to-edge on a level surface and clamped a hardwood fence on top of one of the planks. The fence was set so that the saw would pass right down the meeting line of the planks, removing some material from each plank.

After each pass of the blade I pushed the two planks together, readjusting the fence as necessary, and took another cut. After five or six passes, the joint was ready to be glued.

Robert P. Cromwell, Royalston, Mass.

Fine Woodworking Magazine, October 1985 No. 54

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