Other Router-Table Improvements
I see the advantage of mounting an extra router base under the router table as suggested by Wallace Kunkel (Fine Woodworking #15, March ’79). But instead of groping around under the table to release the router or feel for switches and adjustment knobs, I’ve installed both an aluminum insert and a switch-controlled receptacle so I can perform all those operations up front with greater convenience and safety.
I made the 10-in, square table insert from 1/4-in. thick aluminum plate. I chose aluminum over mild steel because it’s easier to drill out the mounting and spindle hole and, if polished, is almost friction-free. The insert is held firmly in place with two countersunk 1/4-in. flat-head machine screws into T-nuts in the table top. An accurately inlaid insert won’t float or vibrate.
I mounted the switch and receptacle on the front of the router table. You can use any type of switch just make sure it will carry the amperage. You will find plenty of other uses for the switch-controlled outlets (drills, sanders, etc). Just unplug the router when you don’t want it to run.
D.B. Neagley, Groveland, Calif.
Fine Woodworking Recommended Products
Bessey EKH Trigger Clamps
Sawstop Miter Gauge
WoodRiver Router Bit Storage Case
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