Plate Joinery With a Router
Richard Fryklund’s budget-conscious plate-joinery jig (Fine Woodworking #75, p. 12) inspired the jig shown above. This jig incorporates a series of scallops along both edges of a piece of Baltic-birch plywood to eliminate the tedious clamping and unclamping required when cutting a series of biscuit slots.
To construct the jig, start with a piece of plywood about 10-1/2 in. wide and 42 in. long. Using a fly-cutter in a drill press and a fence, bore a series of equally spaced 3-in.-dia. holes, just touching each edge. I spaced the scallops 4 in. apart on one edge and 6 in. apart on the other to provide a variety of slot spacings. Now glue and clamp 1/4-in. by 1-in. strips of plywood along the diameter of each line of holes on opposing faces of the jig. When the glue has cured, rip equal amounts off each side, leaving 5/8-in.-deep scallops and a fence on the edges. This size scallop, when used with a 2-in.-dia. wing cutter and a 1-in.-dia. guide bushing, will produce an arc that will cut a semicircular slot matching a #20 biscuit size.
To position the jig, line up the centerline of the jig with a centerline scribed on the edge of the workpiece.
R. Brucken, Martinez, Calif.
Fine Woodworking Magazine, June 1995 No. 112
Fine Woodworking Recommended Products
Leigh Super 18 Jig
Veritas Standard Wheel Marking Gauge
Pfiel Chip Carving Knife
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