Table Saw Insert From a Kitchen Cutting Board
When I discovered the cost of aftermarket zero-clearance throat inserts for my tablesaw, I decided to make my own. I bought an ordinary white, high-density plastic kitchen cutting board, 1/2 in. thick. I marked and cut out several inserts, using the existing metal one as a template. I then drilled and tapped four holes in each insert to install leveling set screws. I also drilled a finger hole to make it easy to remove the insert from the saw table. The cuttingboard material is ideal because it is inexpensive, friction-free, dense and stable. I was able to make several inserts for less than the price of one commercially available piece.
Scott Spierling, Sunnyvale, Calif.
Fine Woodworking Magazine, October 1999 No. 138
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Comments
Why oh why didn't I ever think of this? I've been using melamine on fiber board, which works, but is a little flaky.
I'm off to the hardware store to buy some cutting boards!
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