Download the Free Project Plan

 Rules for Grownups

1. Set an example of caring craftsmanship.
2. Supervise the kids, answer questions, and show them how to use tools safely.
3. Mill lumber to thickness, according to the cutlist. Make any preliminary cuts as specified in the instructions and make extra parts to allow for mistakes.
4. Leave project designs open for students to test their own ideas, create problems for themselves and find solutions. Encourage them to discover and test their own solutions.
5. Be a cheerleader for their best efforts.
6. Congratulate the kids on a job well done and be specific.

Rules for Kids

1.  Listen to what the grownups tell you. 
2.  Ask a lot of questions.
3.  Always use tools exactly as you’re told.
4. Have fun.

Rules for Working Safely

1.  No woodworking without adult supervision.
2.  No horsing around!
3. Use clamps or a bench vise to hold work for cutting, sanding, or drilling.
4. When using a saw, either hold it with both hands or put one hand behind your back.

How to Build the Small Bench

1.  Grownups cut the parts to size.

2.  Taper the sides of the end pieces. The grownups can do this with a bandsaw and jointer. Or, the kids can clean up the bandsawn taper with a No. 3 or No. 4 handplane.

3. Kids cut a lap joint in the ends of the cross braces, using a Japanese-style pull saw. They also saw off the corners of the top.

4. Kids create the shape for the cutout on the end pieces. To make a symmetrical design, fold a sheet of paper in half and draw half the design; use scissors to cut out the shape. Unfold the paper to reveal the complete shape, then trace it on the end pieces. Use a pull saw for straight cuts, a coping saw for curved cuts. Cut the shape from both end pieces at the same time. Once the kids have made the cutouts, they sand all the pieces smooth.

5.  Follow the project plan for drilling pocket holes to attach the base to the top. If you don’t have a pocket-screw jig, use nails and glue to attach the top.

6. Kids glue and nail the cross braces to the end pieces. Two number 3 or 4 finish nails at each end of the braces should be enough. If you use hardwoods like the white oak used by the students at Clear Spring, have the kids drill pilot holes for the nails.

7. Kids center the end piece-cross brace assembly on the top, then drive the pocket screws in place. Use 1 1/4-in. pocket screws with the drill depth set as shown in the photo.

The secret to nailing without splitting

There’s a secret to driving a nail without splitting the wood. It’s revealed in the way the point is shaped. The sharp edges created when the nail is formed must be oriented across the grain, so that the nail cuts its way into the wood. Take the time to study the end of a nail, then turn it over and drive it in place. That can be a challenge with small nails. But if you rely on the sensitivity of touch, you can roll the nail in your fingers until you feel the sharp edge in the right position, then hammer it in. The ridges on the upper part of the nail can also be used to orient the point properly. If your fingers are pointing along the grain and you dont’ feel the ridges on the nail, that means it’s oriented properly for split-free driving.