Drill out waste between dovetail pins
When making through-dovetails, I find it laborious to chisel out all of the waste between the pins, and cutting it out with a coping saw is only slightly better. With the saw I’m anxious not to cross the baseline while making the long cut, so I leave a lot on the waste side of the line to be chopped and pared. And for half-blind dovetails, the coping saw isn’t an option. Nowadays, what I do in both cases is remove the bulk of the waste with a Forstner bit in a drill press, set at a slow speed for good control. On through-dovetails this leaves a small amount to cut out with the coping saw, with a natural spot in the middle for starting the cut in each direction. For half-blinds, it leaves far less chisel work to do. I set a depth stop for drilling those. Obviously when you choose the drill bit, you need to measure on the narrower side of the waste.
—Hugh Saxton, Stockbridge, Hampshire, England
Fine Woodworking Recommended Products
Leigh D4R Pro
Marking knife: Hock Double-Bevel Violin Knife, 3/4 in.
Veritas Standard Wheel Marking Gauge
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