1/4″ solid wood panel for 20″ x 24″ cabinet doors, thick enough?
I’m building kitchen cabinets out of solid hard maple for my wife. The lower cabinet doors are 20″x 24″ with flat solid wood panels measuring about 17″ x 21″. I have resawn 4/4 maple to 3/8″ panels but due to warping after resawing, I’m now down to 1/4″ thick panels. Is 1/4″ thick enough for these sized of doors? I was hoping for 3/8″ but that would require purchasing 5/4 maple and I’ve already glued up the 1/4″ panels.
So do I start over and resaw 5/4 maple or will 1/4″ panels work fine?
– Lyptus
Replies
And a mid stile too?
I've made most of my cabinets with 1/4" solid wood panels, but nothing quite so wide as you are talking about. I noticed on an old wood cabinet that they made use of an intermediate center stile, say 1 1/2" across that made each of the panels half the width and thus controlled some of the problem you may have. It works.
Perhaps I'm not sensitive to maple grain but I would think the plain slice maple plywood would look a lot like the hardwood solid panels unless you've got a bunch of very special boards.. At one point I even took two layers of 1/4" plywood from a big box store and placed them back to back as a panel. It was a little less than 3/8" thick as I remember it. I couldn't find plywood with two good faces. Still can't. Trying to find double sided quarter sawn white oak plywood that nobody had is what led me to resawing 3/4" material on a table saw and gluing it together into a panel slightly thicker than 1/4".
Peter
stylin' stiles
I'd consider making the center stile slightly more narrow than the outside ones - 1 1/2", perhaps. You might whip up SketchUp drawings of both styles, and see which you and your wife prefer. In doing so, I'd suggest doing a copy/paste of several cabinets next to each other, to get a better sense of what the repeat will look like.
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