The metal ductwork available for sale for dust collection is 26 gauge or thicker. The typical HVAC ductwork is 30 gauge, and is readily available. Any books I read say that the 30 gauge is to thin for dust collection, but has anybody actually tried it? It sure is more affordable.
Thanks,
Paul
Replies
Paul,
That's news to me. I've got 30 gauge ducting throughout my dust collection system (powered by a Penn State cyclone, a smaller one).
I've heard that more powerful systems can "collapse" thin ductwork. So far that has not happened to me, and I've made about every error there is to make in terms of not having a blast gate open when I fired up the cyclone.
So, I'd have to say it works in my situation. Way, way less expensive too...
Zolton
If you see a possum running around in here, kill it. It's not a pet. - Jackie Moon
A friend & I just bought all the equipment out of a cabinet shop that was closing down after about 30 years in the business. All of the duct work I got from them was 30 ga. Their dust collector, while being a large industrial type unit, was only 2 hp. 30 ga apparently worked fine with that for years. May make a difference if your dust collector has a lot of excess capacity over what you normally use. However, the 30 ga seems plenty rigid IMO.
The main reason I see offered for heavier gauge is the possibility that if you accidentally have all your blast gates closed, the ducting could collapse. I've always considered that, for my system, a highly unlikely event.
Paul,
I went through this last fall. I upgraded to a 2HP cyclone in a new shop. There is a posting on another forum (Woodnet?) in which a guy shows his collapsed system. So it does happen. If memory serves me correctly his was a 5hp. I figured for the marginal cost why risk it?
The straight pipe in my system cost me less than $100, which is 26 gauge. I purchased most of it at a local mechanical contractor, which was good as they were able to provide me with 4' lengths. The real cost was in the fittings, 6x6x6 t's were $20, blast gates were $15...
Anyway, good luck.
Buster
The gauge of the steel depends on the vacuum created by your exhaust fan, the size of the duct & the distance to reinforcing (a connection counts as reinforcing). Ductwork for an exhaust system typically needs to be heavier because exhaust systems create higher vacuums & pressures than HVAC systems. One reason for this is that vacuum systems convey the air at higher velocities so the ducts will not clog with what you are conveying (i.e. saw dust). More vacuum is needed for higher velocities. I would certainly go with the recommended gauge; I've checked my resources and ducts up to 7" diameter and a vacuum of 4" to 7" WC require 24 gauge. I would not recommend anything lighter than 26 gauge.
My cyclone ducting came from Home Depot, so I guess it is 30 guage. It hasn't showed any signs of collapse.
Home depot does carry higher gauge stuff. It's in 3' foot lengths.
This is longer -- six or eight feet, IIRC.
I bought my straight ducts from a HVAC supplier. It came in 13 ft lengths, so I fewer joints, it is thicker gauge and cost less than what the big box sells.
I have a 2hp Oneida Gorilla. My duct work is a mix of good, bad and ugly. I bought the good stuff with my collector. The bad and ugly came about when I moved and needed to re-configure my shop lay out. Some of the latter HVAC stuff is quite thin. I have sealed up all seams with metal tape, so I know that I have a good tight system. It uses less electricity with all gates closed, so I always close the gates when the system will not be used for brief periods of time. I have not had any problems with any of the duct work.
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