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Ok, so my task is to build a handcrafted wooden faucet for a new bathroom install. I’ve got the actual construction covered, but I’m a little worried about how to seal the thing. It’s a faucet – they’re supposed to last a while. I have considered marine epoxy resin, except that most of them list their components as carcinogens. The last thing I want is a bathroom faucet that causes cancer! So, how durable is this epoxy (I’ve never built a boat), and is it only carcinogenic while you’re working with it, or does it continue to be a health problem even after a full cure? I’m assuming it can be wet-sanded like a polyurethane, to achieve a nice smooth finish.
Also, I’m considering Cypress for the wood, because of it’s obvious aquatic advantages. Anyone have any other (more exotic / more beautiful) suggestions which would be equally water-resistant?
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Well, I have built a boat and used quite a bit of marine epoxy. Though I am not positive if the epoxy is still toxic when it dries, I would imagine it wouldn't be. When epoxy dries, it basically turns into plastic. You should certainly contact the company with a question like that. They's be your best bet. Epoxy can be sanded, but be sure that you mix the epoxy VERY carefully and allow PLENTY of drying time. Otherwise, you are left with a sticky mess that takes weeks to dry. Good luck!
-Mike
P.S: Epoxy is extremely durable! In fact, when used to glue joints, the wood will fail before the joint!
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