Adjustable Loose Tennon Jig
I know there are a lot of commercial jigs for routing Mortises, but I’m curious if anyone has seen (or made) a adjustable jig for routing mortises. I don’t have a adjustable fence for my router, but I built a jig that clamps onto the workpiece. It’s similar to the one in this article by Lon Schleining here –> http://www.taunton.com/finewoodworking/SkillsAndTechniques/SkillsAndTechniquesPDF.aspx?id=2802
The only problem is you need a different jig for each size mortise.
Has anybody seen a shop made adjustable jig for this?
Thanks,
Bob
Replies
I recently made a mortising jig described by Carol Reed (router lady) in her book: Router Joinery Workshop: Common Joints, Simple Setups & Clever Jigs.
It works quite well and only takes an afternoon to construct. I can only find one picture of it and it is here:
http://www.shoptours.org/member2/cr-347-20.jpg
The router base rides on two rails that are adjustable with a veneer press screw.
- Josh
Adjustable in X & Y and Z with plunger.
Morticing with a router.
Edited 2/26/2007 11:53 pm ET by Routerman
That is extremely neat, and with your knowledge of routing a benchmark. May I make what I hope is a pertinent observation?
Your jig, by clamping to the work sides, assumes first class stock preparation. Could it reference off one true side, the narrow bottom side, so that notwithstanding errors in planing the other sides mortices plunged at each end of a rail were automatically in plane, and shoulders might then be squared to those mortices? I am sure that users of jigs, encountering problems of line up, blame the jig when the fault lies in too many varying reference points. I hope the above makes sense!
The jig needs only one straight edge to reference to. Once set, the edge guides & stops take over. No matter what the size or shape of the work, the mortice dimensions are always the same, and independent of crummy milling.
The work face is always flat up against the bottom of the panel so all mortices are square to the incedent face; a really forgiving tool.
Now then, to flip a stick over and hit the same mortice shadow requires good milling.
Routs on a daily basis.
What I like most about this jig is simply the size of it and how it holds the piece. What I don't see is a work piece stop so that you could reference the piece against a positive stop. For example, when routing mortise in table legs for aprons. It seems with this jig you have to align it to each mortise you want to cut. I may be wrong, but I don't see this in the pictures anywhere.All in all, I do like it. Although, I have a Triton router and it has a proprietary fence and wouldn't work unless I made a special base.- Josh
Sticks come in any and many lengths. To provide an integral work stop for an infinite number of parts, while a cool thing indeed, is simply not practical. One can handily clamp an end stop to the bench as needed.
And thank you for comments.
Thank you for the clarification.
I made a fancier version of this jig, which has the adjustability you are looking for.
The author (Jeff Miller) does not use his jig for loose tenons, but it is possible to do so.
http://tinyurl.com/2scto9
********************************************************
"It is what we learn after we think we know it all, that counts."
John Wooden 1910-
This forum post is now archived. Commenting has been disabled