I’m joining 1-1/16″ x 6″ pressure treated boards cut 22-5/16 degrees to build an arch. The plans call for using a finger joint router bit for the butt joint. I am thinking of tongue and groove joints instead. Make sense? Any tips for getting the cuts accurate on the router table? Thanks, Todd
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Replies
Todd,
Finger joints are used for end grain to end grain joints because they create a lot of side grain glue surface. A tongue and groove joint has very little side grain and will make a very weak joint.
Using a tablesaw, I'd cut a 3/8 inch wide, 1 1/4 inch deep open mortise on the end of each arch segment and glue in a spline of 3/8 inch thick PT wood. Run the grain in the spline in the same direction as the grain in the segments.
John W.
Edited 4/23/2004 5:18 pm ET by JohnW
I did something similar a couple of yrs ago making redwood arches for an arbor and a deck.
I used biscuits (4 per joint) and polyurethane glue (Gorilla Glue). After the glue up, I cut the arches on a bandsaw. (SWMBO agreed that I needed the bandsaw because she really wanted the arches).
I'm with John W.
I just did 1 1/2" deep 5/8" wide open mortises with splines on this arbor--it's a very strong joint.
Hey Eddie, what type of wood is that ? Very beautiful.
Hey Eddie, what type of wood is that ? Very beautiful.
Hi Joe,
I'm Scott ;-) Eddie is the fella I built the arbor for.
It's 150 year-old Eastern Redcedar (ERC). I got the logs from a pre-civil war cemetary where they blew down in a storm last summer. It was unlike any ERC I've evr sawn before--most of the boards were 12"+ wide (10' long) and had very few knots or crumbling rot typical of the species.
Scott Banbury
http://www.scottbanbury.com
No wonder the stock looks so nice, and it's nice seeing urban trees going into projects instead of the landfill !
Well, upon your advice, I cut mortises for splines, now I'm ready to make splines. I assume using pressure treated wood is the way to go (though they shouldn't end up exposed). The mortises are 3/8" wide, so I'm trying to figure out the best way to make the splines. I suppose I could run the one inch board through a planer, but that's alot of planing. I don't have a band saw to resaw with. What do you recommend? Todd
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