Hi, I’m designing a heddle for a loom. Up to yesterday, I didn’t know what a heddle was so I made a diagram here for those of you wondering what I’m talking about. The bottomline is that I need to create a comb-like item, 5″ high, which repeats 4 times per inch and contains an eye in the middle of each tooth. This eye must be the same width as the space between the teeth. I want to laminate 1/16″ veneer on their 1/4″ flat side. A quick search yield either veneer coming in 1/40″ thickness or boards in 1/8″. Is it possible to find 1/16″ thick stock at all?
Alternatively, I could rout 1/16″ eyes in the thickness of 1/8″ board, which would get tedious after 48 times. Or rout the slits and eyes directly into a 1/4″ thick board, which would be even more tedious to get done.
Replies
If you don't have a bandsaw you are going to need one
Not too hard to cut your own
https://www.finewoodworking.com/SkillsAndTechniques/SkillsAndTechniquesPDF.aspx?id=2653
Probably not the answer you wanted but maybe get the ball rolling here.
Trust me, the bandsaw is the next thing on my list! I'm just not quite there money wise...
or
1/32" & 1/16" Finland Grade Birch Plywood
go here and page down
http://www.sloanswoodshop.com/plywoods.htm
Thanks, I check a few places and was begin to wonder whether 1/16" was the twillight zone of board thickness.
Cheers,
I think you can find several varieties of 1/16" veneer at certainlywood.com.
Constantines
http://www.constantines.com/116thickveneers.aspx
Try this site if you don't want to make it.
I maintain 5 different looms for my wife. I don't know what type of loom you have Heddles are available from the maker. You may be able to use string heddle if lifted from the top
I'm replicating the dimensions of the Cricket Loom (except for the width, which I'll make longer). As a last resort, I'll get the heddle from the manufacturer. However, I've got this idea of playing the colors of Walnut and Maple and build the mechanism (ratchet gears) with a combination of the two woods. For this reason, I want to make the heddle as well instead of using the manufacturer's plastic heddle.
BTW, I'm putting together my brand new bandsaw. I can now mill 3/16" wide teeths then drill/rout the eyes in the middle. I'll post the sketchup when it is done.
Rip it on the table saw
If I understand this right, you need a lot of strips that are 1/4 wide and 1/16 thick.
One solution would be to mill the stock of your choice to 1/4 thick and then rip off 1/16 strips on the table saw. Here's the technique in an article by Steve Latta https://www.finewoodworking.com/subscription/skillsandtechniques/skillsandtechniquesarticle.aspx?id=33585
I think there is a video somewhere on FWW, too.
You may want to mount a thin kerf 7-1/4 blade to your table saw and make a zero clearance insert for it. (The downside of a typical blade is the waste of materail in the kerf.)
I do this all the time to rip inlay banding from a pack and for ripping 1/32 holly for string inlay. It is safe, easy and allows you to make a lot of strips in a short time with great accuracy.
Good luck with the project.
Frank
Thanks! This is a good suggestion. I'll play around with the tablesaw. This would could work out to be fast and give very regular cuts.
Try this site: http://www.hobbyworldinc.com/wood.html
They have strips of basswood 1/16" by 1/4" which will work perfectly for your application, it is meant for model building. If you google "wood strips+hobby" you find lots of similar sources.
Certainly Woods (www.certainlywoods.com) has 1/16 veneer in a variety of species. I have purchased it from them inmahogany, cherry, poplar, and cedar. They are fine people to deal with. Cutting your own is a good waste of time.
You must have meant http://www.certainlywood.com without the "s". Your link leads to one of these non-sensical ad-sense sites.
Thanks for the pointer. By the way, a good waste of time has its value ;)
veneer
I cut my own on the table saw, but I cut it to the left of the blade so as not to try to cut it between the blade and the fence (gets too tight to control). I use my sliding t square to set the thickness I want to save left of the blade (for repeated cuts), place the wood next to the fence and slide the fence till it hits the t square position. lock the fence and remove the t square, make your cut and repeat. I also believe someone has invented a jig for this procedure. I use thin kerf blades because it removes less stock and cut easier on thick pieces.
I have used a company called foremost wood products for wider pieces, go to foremostwood.com. they should be able help.
Reviving an old thread. I did NOT used veneer in the end but routed the teeth in 1/4" boards. I've posted the project to the user's gallery, in case anyone is interested in seeing what happened with my original problem.
https://www.finewoodworking.com/item/33749/shires-tabletop-loom
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