After getting into and enjoying making bandsaw boxes I’m curious about what other bandsaw box makers use in their projects.

1. What width and TPI blade are you using? I currently use a 3/16” wide by 3-4 TPI but would like to try a higher tooth count. How long will a 10 or 14 TPI blade last when cutting through 3-½” wood?

2. After cutting the form out what methods do you prefer to smooth the bandsaw marks? Oscillating spindle sander? Belt/disc sander? Scraper? By hand?

3. When gluing the back of the box and the fronts and backs of the drawer cutouts back together how much sanding do you do on the to be glued surfaces? Any?

4. I’ve used pressure sensitive felt material to line the inside of trays/drawers but have heard of others using flock. Any preferences here?

5. Does anyone use modeling software such as SketchUp to design and layout the pattern or is it mostly freehand and french curve?

Thanks for your input and help.
BobE