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I am going to make a waterski out of maple and mahogany. I want to do bent laminations of 1/8 inch thick plies on a MDF form. After laminating I’ll probably fiberglass the whole ski. I’ll be using epoxy when I apply the glass. Should I use epoxy for the laminations as well, or is urea, polyurethane, or weldwood better in this case? I’m a little concerned about waterproofness of glues. Does anyone have any input? Thanks!
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Replies
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I'm guessing a bit here, but I'd say that,
1. Epoxy is not too fond of shocks.
2. Polyurethane is foam, and I don't know how it stands up to shock, but it doesn't suffer from creep.
3. Urea Formaldehyde -white powder mixed with water- has been used by boatbuilders for yonks, doesn't suffer from creep, unlike PVA, and is also waterproof'ish, and will accomodate at least some shock. The boatbuilders seem to like it, and there must be some reason.
I think, speaking only as a furniture maker, I'd go for the last named, whatever you cover the surfboard with. (I couldn't say I'm right, but this is my intuitive guess.)
As far as shock in general is concerned, have you considered ash as a material? It's tradionally used for wheel spokes, hammer, froe, and axe shafts, etc., and there is a very good reason for that.
*Epoxy will work fine as will Weldwood (unless you intend to ski in boiling water) Weldwood doesn't pass the boiling test. There are a lot of epoxy glued boats out there. Most haven't fallen apart yet.
*I would agree with Sgian....also...is Weldwood just another brand name for urea -formaldahyde or is it a different formulation altogether?
*Weldwood is urea formaldehyde. I noticed when I came to use Weldwood recently, it was brown and leaves a dark line. I hadn't used urea formaldehyde for a few years because I don't build much stuff for outdoor use, and I was a little surprised at the colour. I'm used to an European formulation supplied by a firm called Borden which is a white powder. Still it seems to work essentially the same, but the dark glue line might be objectionable with pale timbers.
*I would use urea formaldehyde, myself. It's waterproof, rigid and will withstand the beating. Unibond 800 is also a brand name of urea formaldehyde that you may want to consider. It is available from Vacuum Pressing Systems, Inc. I also should mention that the idea of using ash sounds like a pretty good idea to me too.Jim
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