I have been looking in the gallery at blanket chests like this one:
http://www.taunton.com/finewoodworking/Gallery/GalleryImage.aspx?id=26299
built by Jeff Dilks, and this one:
http://www.taunton.com/finewoodworking/Gallery/GalleryImage.aspx?id=4208
by Kevin Shaw.
I don’t understand how the bottom is made and attached in chests like these. Is the bottom made with a solid piece or rail and stiles? How is it attached?
I saw an article where cleats were added to the bottom rails and the bottom was attached to the cleats. Is that the usual method? If so, isn’t there a small (maybe very small) gap around the bottom?
If the bottom is set into a dado in the rails, how is the bottom attached at the stile (leg)? Especially if the rails are offset and not flush with the leg on the inside.
Thanks.
–Whit
Replies
Whit,
Both of these chests use frame and panel sides, so the sides won't move much do to seasonal changes. If you use a solid bottom, it will move and you must allow for that movement. In a chest constructed of solid panels, I use a frame and panel bottom, mounted loosely in a groove, and put cedar planks in the panel area. You could mount the bottom on cleats, but you need locate the screws so that wood movement is not a problem when using a solid panel. ( wood moves more in the direction across the grain, so put the screws near the center on the end with end grain)
If you use a frame and panel assembly for the bottom, you should not have significant wood movement problems. A cleat or groove would work fine.
Good luck, Tom.
Hi FSN.
Sorry for the delayed reply. I'm going to second the answer that was supplied in the previous post.
He described the same method detailed in the Country Hutch project from FW issue #189 (take a look at the drawing on page 48). The frame-and-panel bottom sits in a groove that is cut into the bottom rail of the front and back panels. In this example, the author added a cleat in front apron to add extra support for the bottom panel, mainly because there was no front panel, just an apron.
If the design features legs, or thick stiles on the side panels, account for that by cutting notches into the frame of the bottom frame and panel.
Hope that helps.
Matt Berger
Fine Woodworking
Edited 6/7/2007 2:49 pm ET by MBerger
Thanks to you both. I'll move ahead with that as the plan.--WhitIf you have money buy tools. If you have money left over, buy food and clothing.
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