I was cutting a box joint on the table saw this weekend and ended up with a lot of tearout – is there any way to easily solve this?
I’m doing 1/2″ box joints with an 8″ freud dado set on a sliding table/jig using poplar stock.
I was cutting a box joint on the table saw this weekend and ended up with a lot of tearout – is there any way to easily solve this?
I’m doing 1/2″ box joints with an 8″ freud dado set on a sliding table/jig using poplar stock.
Get It All!
UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month.
Start Your Free TrialGet instant access to over 100 digital plans available only to UNLIMITED members. Start your 14-day FREE trial - and get building!
Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more.
Get complete site access to video workshops, digital plans library, online archive, and more, plus the print magazine.
Already a member? Log in
Replies
A back-up board screwed to your miter gauge would be a good start. Also, clamping the workpiece firmly to the backer board if necessary.
Hi kummell,
You could also score a line on the backside of your workpiece ( exit side of your cut )with a knife at the depth that your dado is cutting.
Paul
K,
Using a router table with sliding xcut carriage, rather than a TS, I find that the secret of preventing tear out is to ensure you use the end grain of some hard, dense wood as the backer board. Beech or hard maple are very good. I imagine the mechanics of tear out prevention are just the same with TS-cut finger joints.
Hard wood end grain resists spelching or other degradation much better than long grain or even the end grain of more spongy timbers such as pine. The backer boards not only give clean finger joints but also need renewing much less often.
Lataxe
thanks Lataxe... from reading that, I gather that you don't need to have a fresh piece of backer board behind each finger/cut?
When doing box joints I stack and clamp all four pieces together ( two of them offset the width of a pin) and run all four at once, with a backer. Much less room for error that way and no tearout.
Work Safe, Count to 10 when your done for the day !!
Bruce S.
I never thought about running all 4 sides at once - what a great idea! and an easy modification to my jig...
Four at once, Just be sure your set up is dead on. No need for four pieces of scrap, been there. I also make the pins about 1/32 long and sand them off after the glue-up.Work Safe, Count to 10 when your done for the day !!
Bruce S.
This forum post is now archived. Commenting has been disabled