I am trying to make interior cabinet drawers out of pre-finished maple plywood. I am attempting to make box joint with a jig that works on either the table saw or the jointer. When I try to cut on the table saw with the Freud Box joint set I get lots of tear-out and chipping on the back side. When I try on the router table the back side is great but I get tear-out on the front side.
Any suggestions would be appreciated.
Thanks
Carl
Replies
Sandwich two scrap boards in front of and behind the boards you are cutting.
If you are cutting identical patterns, use the same backer boards. They act as zero clearance backers and will prevent tearout on future cuts.
Greg
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Thanks very much I will give that a try in the morning
Carl
I have that cutter too. I don't think you need to "sandwich" to eliminate tear-out. Try just a backer board and cut on the table saw.forestgirl -- you can take the girl out of the forest, but you can't take the forest out of the girl ;-)
Forestgirl is correct. I use a router for box joints. I use both a front and backer board. The saw blade should only require a backer.Greg
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Another tip, Burckly. You mention tearout. When I made a plywood box with my Freud box joint set, what I got were little "flags" on the exit side, said flags consisting of the outer layer of veneer. It was suggested that next time I score the bottom line, e.g., the line tht's parallel to the end of the board, distance equal to the height of the fingers.
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