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Ihave just finished cutting to size the door panels for a project when the customer phoned and said she’d seen a Stickley piece and could i put butterfly joints in the door panels?
My initial reaction was to say no as i am concerned that the butterfly joint will stop the panel from expanding with the changes in humidity.Plus the panels did not have splines which i believe is the correct way to do door panels with butterfly joints.
Can anybody give me a yes or no on this bearing in mind that i have already sized the panels so i can’t add splines also i am using 1/4 sawn
oak so maybe the expantion will be so small that butterfly jopints could work.
Thanks very much.
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I don't think the expansion will be all that great in quarter sawn oak, so I wouldn't let the wood movement stop you from satisfying your customer. Remember that the customer liked the look of the butterfly, not the joint construction. You might consider using a router inlay to create the butterflies. This way you can quickly add them to the door panels you have already made, and they won't go all the way through the panel so wood movement concerns are further reduced. The router inlay kits consist of a couple of brass collars that usually fit a Porter Cable router. Rockler usually carries them. Try this link location: http://www.rockler.com/findit.cfm?page=2007&sidAF057 to find the kit. Hope this was helpful.
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