I am making some cabinet doors out of poplar for the rails and styles and 1/4 birch plywood for the panel. Since the panel will not be made out of solid wood, can I glue it all together or is it better to not glue in the panel and let it float?
Thanks for the help,
Scott
Replies
Either way, but gluing it is fine(and quieter in movement) since it's plywood.
I build lots of doors like that and let the panel float - sorta - lol
Although plywood is stable, I make my panels ~1/8" undersized then use a small dollop of glue at the center of the rails. The idea is to keep the panel from sliding back and forth but allowing it to expand/contract from the center.
I've done many doors, Ply and Solid, And all of them get space balls now.Work Safe, Count to 10 when your done for the day !!
Bruce S.
I've seen them but haven't tried them yet. I tried a variation using slices of that foam weather stripping. Seemed to work pretty well, but aggravating to slice up the foam - lol.
Space balls, Not the movie, Are the easiest thing in the world to use and very quick. They are 1/4" in diameter and stay put when placed in the slot. Just subtract 3/16"off each side of the panel so you get 1/16 squish out of the balls. On the average door put 2-3 top/bottom and 3-4 on the sides.Work Safe, Count to 10 when your done for the day !!
Bruce S.
Hi Scott ,
Imo , allow the panel to float , the solid wood frame members move ever so slightly . If the panel floats then warpage will be minimal .
dusty
If you don't glue it in, you're sacrificing a terrific opportunity to strengthen the door joinery. Glued in, the door panel is like a great big gusset for the corner joints, and makes the door stronger.
I've always glued doors constructed in this manner. It makes for a stronger door and the wood movement of the rails and stiles is not a factor since any movement is in the direction away from the panel glue joint . Arguably, if the panel is large enough then there could be an ever so slight tangential expansion and contraction but it is, IMHO, insignificant in cabinet grade sheet stock.
Thanks for all of the help,
Scott
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