I am making a moxon vise and broke off a 7/64th drill bit in some ash making a pilot hole. Will a forstner bit chew throught the bit? Its hardened steel, but its tiny
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Replies
I do not recommend using a Forstner Bit. There are hollow bits designed to remove the threaded shanks of broken off screws that come in three or four different diameters. I believe they're available ar Woodcraft. One of those and a dowel or a grain-matched plug should be a much better solution.
You'll destroy the Forstner bit.
Thanks for the replies guys
A plug cutter type bit for screw shank extraction would be your best bet.
Then plug with a dowel and start over.
Drill around it and dig it out. Roughly plug the hole so the Forstner has a guide point and go at it.
“[Deleted]”
Here's the type of bit I was recommending that Rockler [rockler.com] tossed over my transom today. They call it a Screw Extractor Item #GRP2354 and it comes in three sizes - ¼", ⁵/₁₆" and ⅜".
You can make a simple version of a screw extraction bit using a piece of aluminum or brass tubing.. Just file some teeth on the end of a piece long enough to get past the screw (or drill bit in this case).
They don't work as nice as some of the tool company ones. But, in a pinch....
Yes, You can. A carbide drill will drill through a hss drill and spring steel but they are amazingly brittle and not suitable for uneven jobs as they will shatter. I've used plenty and they will drill through case hardening like a razor.
Easy way to get the drill out - if it won't ruin your project, drill a pilot hole from the opposite side of the piece directly on center of the broken one. Go slowly when near hitting the broken drill. Once you hit the other drill, back out, get a small drift pin, nail, other broken drill, etc, and drive the broken one back out the hole. You actually don't have to hit the broken drill with the opposite drill. Stop a bit short (1/64 or so) and drive whatever your using as a drift pin right through the remaining web of wood at the bottom of the hole and smack that broken drill right out of there. If needed, plug the hole, and get after it again.
It's a vise, not a highboy. Dig it out and get on with it. Trying not to scratch a vise is like trying to keep your new tires clean.
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