I want to make 8 chairs from Honduras mahogany, and I don’t know how to scoop out the contour for the seat. Can it be done with a router and sander? Your experience will help me a lot. Thanks
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Replies
I use an Arbortech blade on a 4 1/2" right angle grinder. I use the model with just three big carbide teeth. Arbortech sells it with a safety cover, which only gets in the way, and I don't use it. I can rough out a seat blank in five minutes. Then I go to sanding discs on the same grinder, progressing from 80 grit to 180. Then I generally switch to a random-orbit sander for final polishing.
Jamie's approach sounds good.
and www.flairwoodwork.spaces.live.com)
- Success is not the key to happiness. Happiness is the key to success. If you love what you are doing, you will be successful. - Albert Schweitzer
Look for info on Sam Maloof's method using the band saw.
Although power carvers are faster, the inshave is the traditional tool for the job.
http://www.leevalley.com/wood/page.aspx?c=2&p=31069&cat=1,130,43332
For finer work, there's the scorp.
http://www.woodcraft.com/Product/2001825/1305/PFEIL-Swiss-Made-Scorp--PFEIL--Swiss-Made.aspx
A power grinder is a choice. Free-hand work with an angle grinder fitted with the chain cutter is an aggressive tool. Be careful.
If you can secure the angle grinder in a stable holding device and move the piece being scooped out you will have a safe method and one that is easier to control.
Putting a deep gauge in a slab of expensive wood will hurt.
dan
Edited 11/9/2009 5:17 am ET by danmart
http://www.youtube.com/watch?v=g6DaDGE_FJI
Scorp and chairmakers plane (concave bottom) curved scraper . discover the joy of handtools!
That's outstanding! I love and use hand tools, but I don't want to take forever and ever to hog out wood.
Denny
That was a video worth watching. I have a couple of more projects to complete and then I can hopefully get started on the rocking chair. That is definitely an easier way of forming the seat than I had planned.Thanks for posting that.Jim
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