I’m trying to figure out how to make the coopered trays like in Peter Lutz’s article:
https://www.finewoodworking.com/project-guides/boxes/coopered-containters
I work out on my back porch and don’t own a table saw. I do have a router to make the groove to house the bottom. I cut a wedge using a tenon saw and shimmed it until I could approximate the bevel of 11.25 degrees. I taped it to my shooting board and used it to hand plane bevels. When I measured it with an angle gauge, it was very close to the desired angle. Hand planing can lead to two ends being a hair lower with a hump in the middle. I have to use sand paper to shut out all the daylight when fitting two pieces together. This of course is a slower process, but I made the first three pieces and the wedge in about six hours. When 16 pieces are ready, I’ll find out if my angle wedge works.
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Replies
There are 9 and 10 degree dovetail bits available, both of which divide evenly into 360. You could mill long stock to a precise angle with a simple router table setup and just chop to size. The number of staves will change, but it probably doesn't matter.
That would surely speed things up a bit. Even if I routed 3/4s of the bevel that would save some time planing. I have been planing about 3/4s of the bevel with a 4 and 1/2 smoother set for a fat slice and then fine tuning with a 62 1/2 block plane.
Lots of options.
I like the precision of a dovetail bit as suggested by @MJ
You can also make a sloping jig for the router table or shooting board and use a straight bit, but dialing that in would be a nightmare.
Your best bet would be to use a very accurate protractor or a sine bar to generate the required angle on some 6mm MDF then plane very carefully to the line. Use that with a pattern bit on a router to cut a wedge to support your piece whilst shooting the joint.
There are always imperfections in cuts in wood so getting very close is probably good enough.
Thanks for ideas. I'll see how quick I can get a dovetail bit with a 10 degree angle and either a bearing or a pattern bit. I might be able to put a bearing on a straight bit I already have, but I haven't done that before.
Check the Amana Tools site
I checked the Infinity Essential Router Bit Set, and they're out of stock. I'll check out the kits at Amana Tools, thanks.
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