I am sure that I have seen a similar situation listed on this board before but cannot seem to locate the discussion now so I am asking for your help.
Last weekend I made up 12 tread and risers for a stairway using ash. Last night I was putting on the 1 coat of sanding sealer and 2nd coat of polyurethane varnish and after I had finished the varnishing I notice that all the risers and tread started cupping. I cannot stack them because of the fresh finish. The past 2 days have been very humid. If anyone can give me any advice on how to flatten them I would greatly appreciate it. I need to apply one more coat of varnish.
Garry
Replies
Garry , It sounds like you are finishing them before they are installed if that is the case , did you finish the back and bottoms also ? That would be my first thought. If only one surface gets finished then any moisture or seasonal movement can only escape from the un finished sides , this may be whats up.
You are correct about finishing befor installation but I did use sanding sealer on the back side which I thought would have sealed then well enough.
Thanks
Garry
Clamp and fasten them to the stringers. This will straighten them, then apply the final coat.
Garry, sanding sealer does little to slow up the tranfer of water vapor. It is about one step better than an oil.
As others have said, both sides should be finish the same if you are finishing them before installation.
The stairs in my new house were specified as quartersawn.Howie.........
Garry ,
This is just a possibility of saving and flattening your parts but , try cutting saw kerfs in the back sides like on some deck boards and the same way many moldings are relieved. good luck dusty
If any of the parts ends are exposed you may have to stop the kerfs.
Edited 7/16/2004 1:20 am ET by dusty
dusty,
I have to disagree. Cutting a back kerf to relieve cupping on stair treads is a bad idea. This only weakens stock that is chosen for its strength in the first place.
Thanks everyone. I will try applying the finish on the backside first, the go from there.
JACKPLANE , You have a very good point there. The actual thickness of the treads and the depth of the kerfs should be considered, however the risers would be less vulnerable, don't you think? On a 1 1/4 " tread a 1/4" kerf would do little to weaken , especially if the tread is set on top of a solid base, as is common on interior stairwells I have seen , granted stairs that are fastened directly to the stringers are different like an exterior stairwell.
Yes, the risers don't matter as much and are less vulnerable. All the stairs I've made,interior or exterior will have stringers and need solid treads for strength, assuming the structure is wood not steel.
So the more kerfs cut through 5/4 oak, at 1/4", the more the treads resemble 4/4 and defeat the strength needed for stairs when heavy loads may be encountered. Of course, a major factor here is the span between stringers, which was never stated. But a staircase is one structure where you never want it to fail.
Edited 7/16/2004 11:43 am ET by JACKPLANE
Once upon a time stair treads were spec'd for quarter or riftsawn wood because severe cupping and other movement could present safety issues.
Pull the treads and finish the back sides of the boards. MAYBE this will salvage an unpleasant situation.
simular issue here
How did you make out. I'm currently doing a retread job. I have left the existing wood in place and just cut the nose of exiting boards. i had to make a template and have a local shop mill me 3 pie shape treads to make a curve on the landing. These 3 treads are made of solid oak and the middle tread has cupped to a point its 5/8th of at the end. cutting kerfs was my first thought but just wanted to get another opinion.
cheers
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