I’ve a backsplash to do, and the material is to be 1/2″ Corian. The top edge of the splash is curvy, large diameter tangent arcs, sort of a wavy look. I would like to rough it out close to the line with a jigsaw or a bandsaw, then template-cut it with a carbide pattern bit using my 1-3/4 or 3 hp router. Anybody know anything about cutting this stuff with sawblades?
Discussion Forum
Get It All!
UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month.
Start Your Free TrialCategories
Discussion Forum
Digital Plans Library
Member exclusive! – Plans for everyone – from beginners to experts – right at your fingertips.
Highlights
-
Shape Your Skills
when you sign up for our emails
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. -
Shop Talk Live Podcast
-
Our favorite articles and videos
-
E-Learning Courses from Fine Woodworking
-
-
Replies
They work the stuff with wood workings tools the saws will cut it.
Who Ever Has The Biggest Pile Of Tools When You Die Wins
I've rough cut many, many curves with a jigsaw and finished up with a sander. The rule of thumb is to make sure there are no saw kerf, scratches, rough sand marks on the finished edge. I prefer a bi-metal blade. This stuff acts alot like how a scretch in glass will cause a crack when under stress. I don't think you have a problem, especially on a splash
Are you working with real Corian? To even get ahold of the stuff you have to have taken a class from Dupont...(the maker of Corian) This is due to the lifetime guarantee they give the product...and all the scew ups they have had to warantee from improper machining/installation of the product. Whatever...cut it with any woodworking machinery you have, but be prepared to have your shop filled with a terrible smell...(use a mask)
There is a way the non-certified can buy it, and it is from Art Specialties International. See their stuff at http://stonewood.safeshopper.com
They will sell anyone cut pieces of Corian, in sizes up to 15" x 72", which apparently is part of their deal with DuPont. No one can make countertops with pieces that small.
try using tape on your cut-line with a high powered jig-saw. The tape will prevent splintering and chip-outs.
Mr. Micro,
The best tool for you to use is an 1/8" or 1/4" upspiral bit in your router table. Freehand work will be easier than on a scroll saw.
If you wouldlike to use a scroll saw check with Mike Voorlatch at http://www.Mikesworkshop.com
Tape works well but what it does is to keep the dust from refusing behind the scroll saw blade. It is not necessary with the router.
This information is in duPont's booklet "How to Work With Corian in the Home Workshop" . Available FREE from Art Specialties International, Inc. http://stonewood.safeshopper.com
I understand if it is necessary to delete or edit this post as it does lead to two comercial sites but I hope it is of assistance to those who want help with Corian.
Ken Dolph
President, Art Specialties International, Inc.
This forum post is now archived. Commenting has been disabled