Hey, what would be your best tool to cut flush 200 Iroko plugs to minimize sanding and chipping , I normally use a chisel but it’s tedious for so many and every so often, the grain runs in the wrong direction and it chips inside the hole. Thanks.
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Replies
Japanese flush cut saw. A Kugihiki.
Flush cut saw. Lee Valley has a good one. One side is flush, the other has some set.
Flush cut saw with a layer of foil tape under it. I'd rather have them uniformly a smidge proud than deal with the inevitable hiccup scratches. If they are friction fit and not glued you might even be able to press them in.
so foil tape is enough? I've gone for playing card but that still leaves a fair bit of sanding.
I suppose it depends on the saw. A saw with zero set will bind in the cut. The layer of foil seems to help, two layers starts to grab & gather debris. The saw gets a little less bendy which I like. I've punched holes in playing cards and that works well too but is pretty tedious.
No question about it...would use my Suizan 7" Kugihiki flush cut saw for that.
The flush cut saw Harbor Freight sells is pretty decent.
Thank you all, it’s in the mail : https://www.leevalley.com/en-ca/shop/tools/hand-tools/saws/japanese/32932-japanese-flush-cutting-saw
I just did the same thing with 124 face grain plugs on a white oak porch swing. I used the Veritas saw, and I like the idea of having foil tape on the underside to make the plugs just a hair proud of the surface. A cranked-neck paring chisel with a slicing cut took it flush to the surface. A card scraper quickly got rid of any scratches from the saw teeth.