Hi everyone, I’m fairly new to woodworking and I’m currently working on a project that requires me to cut a wide long board (32″ x 15″) so that I end up with two pieces 15″x15″ each. The problem I have is that the board is too wide for my miter gage to fit comfortably and to get an accurate cut. I could think of cutting it roughly with a jig saw and then placing a straight edge and using a router with a straight template bit to smooth out the edge. I do not own a panel saw nor a portable circular saw for that matter. Does anyone know what the best way (without a panel saw) is? Thanks!
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Replies
RAS or a crosscut sled on a TS works.
Regards,
Bob @ Kidderville Acres
A Woodworkers mind should be the sharpest tool in the shop!
Cut it in half, then use your miter gauge to trim the pieces (that is if you don't have a crosscut sled or a radial arm saw). It will probably be hard to get an extremely accurate cut with just the mitre gauge though. So, your idea of a straight edge and router might help too. Measure thrice, cut once. Let us know how it comes out.
If your mitre gauge is a bit wimpy/stock they usually come with predrilled holes for affixing a straight edge to give you a bit better purchase holding the stock. Another option for ya.
Regards,
Bob @ Kidderville Acres
A Woodworkers mind should be the sharpest tool in the shop!
The router trick works like a charm (but is a bit slow).
lromero,
This is going to sound more involved a process than it is.
1- square a line across the end of the (1" overlength) wide board, 1/4" or so from its end.
2-tack a scrap strip with a straight edge along the squared line. (Do this on the underside of the board, or in an area where the nail holes will not show on the finished piece.)
3- clamp a 2-3" wide straight piece of stock to the tablesaw fence, on edge, at a height above the saw table that allows the piece to be cut, but not the strip tacked to it, to pass under it.
4- set the saw's fence so that the outside edge of the auxillary fence is just flush with the blade. With the saw running, carefully raise the blade so that it is buried halfway thru the aux. fence, with its outside edge flush with the aux. fence's edge. then lower it a hair.
5- if you run the strip (tacked to the piece to be cut) along the aux. fence, the piece will be cut flush with its edge, along the line you squared.
6- shut down the saw, remove the offcut from under the aux. fence, then repeat for the other end.
Edited 4/29/2008 6:22 pm ET by joinerswork
That board could have been cut dead square with a Stanley toolbox saw (about $15) in about half the time it took you to type your original post.
You don't have to fall off the Galoot deep-end, but you do need some handtool skills for times just like this.
Tack a strip of wood that fits in you saw's miter gauge slot to the back of the board at the appropriate distance from the edge you want to cut off, essentially turning the board into a self contained sled. If screws or small nails into the board face will cause problems, you can devise some way to clamp the strip on.
John White
That process can also be accomplished with the WW'rs favorite "condiment" Double sided tape.Work Safe, Count to 10 when your done for the day !!
Bruce S.
If you turn your miter gage backwards, do you have enough support on the table?
Learn how to build a large, accurate crosscut sled for your TS. It's worth it!
Brian
Over the years I have tried a lot of different approaches to cutting wide pieces and dadoes for things like shelves in wide bookcases.
The router was a staple for the dadoes... until I started using
a four foot wide sled on the table saw. This allowed tight control
of the cut and the width of the dado... Now I think this is the
best solution.
It would look like the miter bars on the sled would run into the outfeed table when the sled was moved forward for a cut. What am I missing?John White
John,The miter bars are a bit more than a foot long, located to the operator side of the sled, and allow for the sled to handle a 17" wide board for cutting. The table saw is ####Sawstop and the table is a bit longer than most saws... so I didn't have to cut miters into the extension table to get good results.
There are four table saw sleds in my workshop for various special cuts,
angles, box joints, and normal cutoffs. Sleds make the table saw cuts much easier to manage.
Note, when I use the wide table saw sled... the riving knife is removed from the saw... that allows for the sled to be moved further toward the operator without hitting the opposite side of the saw sled. Moksha
Thanks.John W.
Moksha,
I assume that the pic was/is for illustration only and that you don't leave the workpiece butted against the fence whilst making the cut.
Regards,Bob @ Kidderville Acres
A Woodworkers mind should be the sharpest tool in the shop!
When actually using the sled the fence is hung up like this
Festo Rail saw works rather well too.
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