I was discussing cabinet construction with a fellow woodworker and he said that the depth of a dado in 3/4 plywood should only be a 1/4″. I’ve always done mine at 3/8″. He thought that a 3/8″ dado seriously weakened the cabinet. I dissagreed but tried a 1/4″ anyway and was very unhappy with the outcome. What does everyone think it should be?
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Replies
Why were you unhappy with the results?
I think it depends on how the cabinet will be loaded. If the sides are mainly loaded in compression and the shelves are closely fit, you could make the dado as deep as you want. If the sides are loaded in tension, as in a wall hung cabinet, you want a shallow dado to preserve as much of the side thickness as possible. If the shelf is so heavily loaded that it is bending and trying to pull out of the dado, or if you need to resist racking forces in a horizontal plane, you want a deeper dado. Etc.
The reason I was unhappy with the results was because when I rabbeted the back I wanted to use a 3/8" rabbet because 1/4" just isn't enough for me for tacking in the back panel so that left a gap. I'm staying with 3/8".
I have always used 3/8" unless I was had piece that required dado's on both sides than a 1/4" is the most I use. For the most part though the piece will be in compression so it will not really matter how deep the dado's are as long as they are well fitted.
Scott C. Frankland
Newfoundland Wood Worker
I always use 3/8" dados on 3/4 material unless it is fixed height shelving and the unit is a single with muliple sections and equal opposing shelves. In those cases, I use 1/4" dados because obviously opposing 3/8" dado's would be a through cut.
I just built a single 90" x 15" x 30" 3 in 1 face frame cabinet from left over melamine and mdf for my shop. The dado's are 3/8" and the shelves are not opposing because they will carry a lot of weight. The cabinet itself weighs in excess of 100lbs, is wall hung and is solid as a rock.
Steve - in Northern California
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