How do you find the exact center of a wood (Birch) ball and drill a hole through it, and secure the ball so it is held firmly in place while you are dilling the hole. I have a need to drill many 1/2″ holes in 1″ balls, and 3/4″ holes in 2″ balls.
Each time I try to do this the holes are off center even though I feel confident that my centering jig is positioned accurately. Obviously I have not prepared an accurate jig to accommodate not only one size ball for drilling holes but many different size holes. STUMPED! NEED HELP!
Thanks in advance.
Nonquit
Replies
Nonquit,
You must drill from the top of your ball, as it sits on a drill press table, straight down and through the center. So, #1 your drill press table must be set at a right angle to your bit. Check this angle
first.
Next your ball must be placed so its center lines up with the bit’s center each and every time. I would make up a holding/ centering jig.
The bottom plate of this jig would be a piece of 3/4" plywood about 5 x 10". Cut a wide groove, say 1-2" wide, in this plate about 1/4" deep. At a convenient spot near one end of this groove and centered in it, drill a locating hole about 1/4" deep. This hole will line up your bit each time you use the jig. Clamp the base in place onto the drill press table when the locating hole and the bit line up.
Inside the groove cut will sit two v-cut blocks, large enough that you can clamp them tight around the ball. Have them cut so that they slide snug inside this groove.
Set up the jig under the bit, but the ball over the locating hole, [your hole should be wide enough that the ball will just line up in it] move the clamping blocks around the ball and lock them down onto
the ball and onto the jig. Then make your hole cut. I believe this will solve your accuracy problems. Good luck.
Thank you, I will proceed accordingly.Regards,Nonquit
Why not mount a 3/4 inch base on the drill press table chuck a 3/4 inch forstner bit drill down into the 3/4 inch baseplate about 5/8ths of an inch forming a rim for the ball to sit on then the ball would be aligned on center.
Edited 5/9/2007 2:06 pm ET by woodshopteacher123
Thank you for your suggestion. Sounds good, I will try it.Nonquit
This forum post is now archived. Commenting has been disabled