I am making an oak stool for my son. In the center of the top of the stool I am routing out a handle. Going with the grain is no problem but every time I turn the corner and hit the end grain, the wood burns. My router bit is sharp and I am moving the router quickly. Is there anything else I can do to stop the end grain from burning? Thank you for the advice.
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Replies
Take smaller amounts with each pass and if possible always rout the endgrain first. This should work, but if not, a shearing bit will cut those fibers more cleanly than a standard straight cutter.
Thank you for the advice. I was not familiar with the "Shearing Bit" so I have been looking at different web sites for this bit. None of them really explain what the difference between a straight bit (which is what I was using) and a shearing bit is. Can you help me understand what the difference is. Again thank you.
A shearing bit has the carbide edge at a slanted angle, so it "shears" the wood instead of cutting it all at once like a straight bit. Burning usually happens when cutting too slowly or with a dull bit, but is less likely with a shearing bit.
Of course, if you don't want to throw down more cash for tools, hand-sanding is always an option.
Edited 4/13/2004 2:44 pm ET by JACKPLANE
Thank you for the explanation, today you have helped me learn something new. Though, becuase I like to spend as little money as possible, I will probably end up sanding. I was hoping for an easer fix (I fit our society well:)) Again Thank you.
JP, aren't the shearing bits also referred to as "down-spiral" and "up-spiral" bits?? or is it a totally different bit?forestgirl -- you can take the girl out of the forest, but you can't take the forest out of the girl ;-)Another proud member of the "I Rocked With ToolDoc Club" .... :>)
To my knowledge, they're very similar but a shearing bit has a less aggressive slant while a spiral bit is a spiral along the cutting edge.
If there is an inside corner, you will always get a momentary pause when you hit the corner, and at 20,000+ rpm this will always scorch oak. The easiest way to avoid this is with a variable-speed router, just slow down the bit (that's what VS is for!). With a constant speed router you can get one of those $30 VS units.
Otherwise you will have to sand, scrape, or chisel the scorch marks away. Sharper bits, shearing bits, etc will minimize the problem, but with oak I think you will almost always get some scorching at inside corners when routing at full speed. I do, anyway.
"Everything should be made as simple as possible, but no simpler." A. Einstein
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Thank you for the advice. I do not own the router I currently am using but I will keep your advice in mind when I am able to finally buy my own router.
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