Easy question…
I am going to be making several rail and stile doors with a 1/4″ plywood panel, probably be inset style hinges. The doors will be around 18″x20″ and they will experience heavy use in a kids bedroom. The doors will be painted but the customer doesn’t want MDF. What is the hardwood of choice for the rails and stiles in this situation?
thanks,
Joe
Replies
As an ex Zimbabwean now living in New Zealand I am taking liberties, but how about American Red Oak? I suppose it depends upon what sort of surface the customer wants also, after he has painted it.
JMadsen ,
Typically all varieties of Soft Maple or Poplar are several commonly used . The panel could be either MDF or Maple plywood with an MDF core for smoothness .
good luck dusty
Hi, Joe. I'd go with poplar or maple, depending on whichever is less expensive in your area. Also, thing about 1/2" panels for doors that size. 1/4 might be a little flimsy. 1/2 inch panels, if you center the slot in the center of the rail and stile, gives you a nice 1/8 inch reveal on each side. If you inset the panels 1/2 inch, and cut the rails tenons accordingly, deeper tenons are not required if you glue the panels to the rails and stiles. (I go one step further and tack the panels in place with 18 or 23 gauge brads/pins).
JMadson,
For a kids room, I'd go with soft maple. Strong, dense and stabile, it is usually less costly than hard maple, and will have a high quality perception in the client's home before and after painting. Poplar wiil also work well if SM is unavailable.
Soft maple is my choice to go under paint, and at reasonable cost.
DR
Thanks for the responses.
I think I'll go with the soft maple (if available at my local dealer). As far as the red oak, I'm assuming I would have to use a wood filler with that to get a smooth finish, correct?
Correct, but if this is a painted surface, you can fill the pores with spackling compound.
I made kitchen cab doors like you describe. I used red oak and filled the pores and then stained them - came out real nice.
In your situation, I would go with an OAK or a Maple, whichever is a better buy in your area.1 - measure the board twice, 2 - cut it once, 3 - measure the space where it is supposed to go 4 - get a new board and go back to step 1
I've done several paint grade cabinets and usually use birch plywood for carcasses and door panels with poplar face frames, door rails & stiles, and drawer fronts. Poplar mills beautifully and takes paint very well. I pick through the poplar to avoid the really deeply colored pieces (green, purple, or black) and use a good stain blocking primer before I paint.
The grain in red oak will probably telegraph through your paint unless you use a filler before you prime it. Oak is also more expensive.
For paint grade I go with poplar, since it is much cheaper than soft maple and just as good. I use BIN-123 shellac sealer as a primer coat, too.
For its stability and paintability, I'd go with poplar.
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