Help needed with Jointer problem
I might have titled this a problem with my dust collection system, I guess.
Here’s what’s happening. I’m face jointing walnut boards with my Delta 6″ jointer connected to my Delta 2 bag dust collection system.
Everything’s going well for the first six boards.. and then suddenly the jointer begins kicking shavings out all over the place. The dust collector appears to be the likely culprit.. as shavings are backed up at the hose where it attaches to the collector.
I disconnect the hose and notice the shavings are sticking out of the intake. Turning the collector on.. it won’t even suction in the remaining shavings.. which I clear with my shop vac.
Turn it on again.. the impeller is turning and there is suction. Hook of the hose again.. turn the collector on.. and try face jointing another board… shavings clog the intake again and begin spraying out of the jointer.
Now I hook the collector up to my planer and begin dimensioning my 4/4 boards to 3/4. No problem.. dust collector takes it all in just fine.
What it looks like is that the impeller intake is balking at the jointer shavings.. but not the planer shavings.
Has anyone ever experienced this? Do I need a more powerful dust collector?
Thanks for your input. I have a load of boards to face and edge joint for two projects I’m working on.
Bill
Edited 10/1/2006 11:05 pm ET by billballeza
Replies
Hi Bill ,
First off how full is the collector bag ? A diminished capacity as in an almost full bag can cause sluggish suction .
I have had clogs only when planning plywood , I don't do much face jointing on the jointer .
A basic suggestion would be to take smaller bites on the jointer , see if that helps . The jointer shavings are just not chopped as finely as on the planer maybe .
good luck dusty
More than likely, the shavings are getting hung up on some obstruction. In many cases it's the grill on the collector, just in front of the impeller. Long shavings from certain species are usually the cause. I only have problems with white pine but it's often the planer. I'd check out the pipe from the jointer. Look for bends, elbows, reducers, blast gates, etc. that may restrict the flow of the shavings.
If you are going fairly fast over the jointer or taking a deep cut, the shavings may be produced too fast for the collector. The surface of the work will also show pronounced knife marks from too fast a feed.
I had to remove the grill from my collector. I don't use a floor sweep and don't have any open duct where a rag could get sucked in. You don't want anything going in that can wrap up in the impeller.
Beat it to fit / Paint it to match
I've had this problem a couple of times with my Jet 6" jointer. It generally involved lowered suction from the DC because the BAG (or in my case the pleated filter) had become loaded.
Once I shook and patted the bag (or turned the crank on the pleated filter) to knock the excess dust off, suction went way up.
Be sure to remove all the backed up chips from the jointer exit before you restart.
Frosty
Billballeza,
The problem may be a buildup of shavings in the base of your jointer. With a six in wide board going across your jointer you can get long fuzzy shavings that can wad up like a cotton ball. This mass can pile up at the exhaust hose and allow air to pass thru into the dust collector, all the while the mass of fuzzy chips backs up into the cutter area and begins to exit thru the openings around your infeed/outfeed tables as well as around the drive shaft entrance.
Billballeza,
I reread your post. As the chips leave the knives of your jointer they enter a collection point in the base of the jointer where it is possible for the "ball-up" to occur. Whereas with the planer the chips are thrown directly into the pick-up hood and are then further acted upon by the vacuum of the dust collector.
Hi, I second that maybe the main problem its the grill on the collector just in front of the impeller. I have a Delta 1.5HP and a 8" jointer and since I removed the grill Ive planed 6" boards taking as much as 1/8 in each pass with no problems. Before that, the grill got cloged fairly easy and you inmediatly lost a lot of suction.You also have to periodically at least shake the upper bag to clean it a little, and empty the lower bag just before it gets 3/4 full. If you are using your jointer or planer a lot Ill suggest that you get some sort of 2 stage dust collection, or at least buy a canister, if you take a look inside the upper bag its probably that your are going to see it heavy covered with sawdust wich decreases a lot the suction power of your DC. Im considering trying the cyclone trash can lid wich is the cheapest solution. Hope this helps!.
My thanks to all who have replied to this dilemma. Here is what I've learned from you:
My first course of action is going to be removing the grill.
The second is to make sure I emtpy the collection bag when it reaches half full.
My third is to return to using the short hose that came with the DC rather than the longer one I bought to replace it.
Thanks again, to all of you who have offered me guidance. I'm a weekend WW so I'll let you know next weekend how this plan works out.
Bill
I have the same problem until I said, wait a moment I have a Trash Can Cyclone Lid why not use it here. So I did and I created a 2 stage vacuum system. The big wood chips are in the trash can and the small ones in the bag. I am also a WWW (Weekend woodworker). This fix my problem with the jointer and planner.
Bill:
You didn't tell us just enough that we can't give a really good answer.
I suspect that your problem is partly jointer and partly the size of your dust collector. I'll wager that your jointer shavings are larger than your planer shavings because the planer cutter turns faster than the jointer cutter as well as your taking a deeper cut. My jointer clogs occasionally, too, but not often. Personally, I consider a 4-inch port too small to handle the kind of shavings produced by a jointer then concentrated in such a small area. But, one answer I can give: a larger dust collector will probably help a great deal. Mine is 3-HP which keeps the problem to a minimum.
Cadiddlehopper
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