I am designing a headboard that will incorporate 7 or 8 panels, each panel about 8″ – 9″ wide and arched at the top to match the tightly arched grain in the resawn walnut veneer. The radius is 4″ but will not be a full 180 degree semicircle, probably about 130 to 140 degress. I want to frame the panels and put a decorative edge on the inside and outside edge of the frame as well as cutting the slot to nest the panels. The frame arches will be steam bent pieces and then stack lamininated. The frame dimensions are not settled depending on what I learn from responses to this post. The series of arch frames will be jointed after shaping. The question is the best method to shape the pieces since the radius is fairy tight and the stock is narrow and always real close to the cutter head. The material is walnut. Thank you for any suggestions. Doug
Discussion Forum
Get It All!
UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month.
Start Your Free TrialCategories
Discussion Forum
Digital Plans Library
Member exclusive! – Plans for everyone – from beginners to experts – right at your fingertips.
Highlights
-
Shape Your Skills
when you sign up for our emails
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. -
Shop Talk Live Podcast
-
Our favorite articles and videos
-
E-Learning Courses from Fine Woodworking
-
-
Replies
Doug,
First thing that comes to mind is a routerbit with ball bearing "collar" attached to run against the bent lamination itself. Starting with the molded edge, then the groove for the panel.
Depending on the cutter selected and its geometry, you may need to make a shaped template to attach (clamps- on over long stock, doublestick tape, or screws) to the stock for a bearing to run against.
Don't forget to run the stock forming the rest of the frame at the same time/same set-up.
Ray
This forum post is now archived. Commenting has been disabled