I have been working on my workbench top today to try and flatten it again. I just moved 1400 kilometers further south and the top did not fair to well. I let it sit in my shop for several months to adjust to its new enviroment. I was going to level it with my router but decided to go at it with my planes. My little fellow was sleeping and hand tools don’t make the noise that power tools do. I figured I would post some pictures for those who are just getting started with handplanes.
I first started with a Stanley #40 Scrub plane and removed the high spots. To find the high spots I use a pair of winding sticks that I made out of to pieces of hardwood that I had laying around. I work at a 45 degree angle to the stock so the tear out is reduced. I also skew the plane a few degrees to lower the effective pitch this spreads the cut over a wider area of the iron, so less force is needed to push the plane over the surface. The scrub plane a has a 3″ radius blade that is designed to removed stock quickly. The shavings are very rough and look as if they have been torn form the surface. This is all right because the next step will remove all the rough marks. You can also use a #5 Jack plane with a radius blade but I prefer the scrub because it has a narrower width and that makes it easier to push and remove stock faster.
I then move over to a Stanley #8 Jointer plane. I work at a 45 degree angle to the work surface. I also skew the plane a little but not as much as the scrub plane. The jointer will produce a very flat surface because it will not follow the bumps and hollows like a smaller jack or smoother would. I sometimes us a #6 Fore plane on smaller projects but prefer my bigger jointers for most work. Once I get the surface down to level I go straight across the grain for a few passes to ensure it is flat form side to side also. The blade in a jointer is sharpened perfectly straight across. It will leave marks form the sharp edges of the blade.
Once flat I then move to my Stanley #4 1/2 or #4 Smoother or my Steve Knight smoother. I will set the blade to take a very fine cut and set the mouth so you can barely see light shining through. I will run the plane with the grain and skew the blade slightly to help reduce tearout in some of the hardwoods I use. The blade in my smoother is sharpened so that the blade has the corners very slightly knocked off, this helps in elimating track marks.
I hope this helps someone in the ventures into hand planing. I have attached several picture of the planes and the shavings they make and the tracks they leave. There is also a picture of the three different shavings together (one the left is smoother, middle is jointer, and right is scrub) and the shop floor after it was all done.
There is a lot more to planing than just pushing it across a piece of wood. You have to know how to sharpen, tune and hold a plane to get the results you dream off.
Scott C. Frankland
“This all could have been prevented if their parents had just used birth control”
Replies
Scott,
Excellent information...and a nice looking workbench top. When you built the bench, did you orient the grain of the boards so that you could have access for re-planing? thanks
I tried but the birch I used had pretty wild grain in a few places.Scott C. Frankland
"This all could have been prevented if their parents had just used birth control"
Thanks Scott. I am currently trying to plane a project and I think I've burnished (i.e. really smooth and shiny) most of the project. I am assuming that I can plane or sand through that without problem. But I was wondering how that happened...
Am I too worried about taking long thin shavings and therefore using too much pressure and not exposing enough blade?
Take a scrap of wood and try planing it This will help you test the blade depth of cut. I will always set by blade so it is just above the sole and the then keep turning the adjuster knob about 1/8 to a 1/4 of a turn until the blade just starts to cut. You are going for a shaving that spans the full width of the blade and the end result should be a shaving that is paper thin and depending on the wood should be almost most transparent.
The other thinking you have to look at is the direction of the grain. You want to plane with the grain not against it. If the grain is pretty wild then you may need to but a back bevel on the blade to increase the cutting angle. The higher the angle the better the cut in figured woods. Scott C. Frankland
"This all could have been prevented if their parents had just used birth control"
Thanks for sharing that good lesson with us.
Scott.
Could you tell me a bit about the timber used for your bench top?
It apears you timber is large 'through and through' cut boards, is this correct? How thick is your bench top? And last, how have you attached your top to the base?
Just interested for the 'how'd you do yours?' factor.
Ben
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