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I’m planning on building some new kitchen cabinets for a remodle job in my home. I’ve looked at all the different styles and all the different router bits that will cut the profile. I would like to simplify it all and make the doors and cabinet faces using half-lap joints, vs the rail and style bits. Does anyone out there have some negative points of view that realistically sway me from using this type of joint. Thanks..
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The joint will work fine; it may mean some extra work if you want a 'framing bead' on the inside of the door. This is done automatically with cope and stick cutters (most of them). You can still mould the bead with a half lap, but you will need to deal with the mitres at the inside corners.
*Rail and stile give you exposed end grain at the tops and bottoms of the doors. Half lap gives you some end grain on the sides as well. If you paint, no problem. If you stain or finish natural, the end grain will be noticably darker,
*Greg, If you're planning to use a captured panel, it's going to make for a tricky glue-up with half-laps!? If you are using panels, I'd suggest a bridle joint - almost as easy to make, and it will be a lot easier to assemble. You could also avoid the end-grain showing on the stile edges by not taking it through in that member, though I don't see it would detract too much from a neat 'rustic' style, anyway. You can always jazz-up a simple, square frame-and-panel with an applied moulding - a simple cove moulding can look quite smart - it can be glued in place and looks so close to a regular 'cope and stick' door, only you would know.Cheers, IW
*Ian, thanks for the reply. Tho I'm not sure exactly what the bridle joint is. I'm picturing a full lap joint. I've just read and heard about how using the different types of router bits to cut the rails and stiles can be a pain to set up. Plus I like the look of the half lap. Once again, thanks... greg.
*What Ian calls a bridle joint is also called a slip joint. See the article in FWW #115, pp.62-65.
*Set up is not difficult as long as you get a matched set...even easier if you have two routers so you cen keep the setup as you work through the project.I'd recommend the cope and stick, and for added strength throw in a floating tenon.Easy to do with router bits.
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