I am building a Sheraton Sideboard with curved doors and drawer fronts. The radius of curvature for the doors and drawers is approx. 24″. I’ve decided not to use stave construction and will use laminated stock. My problem is what to use for the laminations to construct the doors and drawers. Choices are 3/8″ bending plywood, 1/8″ baltic birch plywood, or solid 1/8″ walnut (that I would have to resaw, a big job). A vacuum bag press and MDF bending form will be used for forming the curved doors and for laying down the veneer. For ease of construction I’d like to use the bending plywood, but I’m concerned that it will spring back after removal from the press which should not be the case with either of the 1/8″ materials. Does anyone have any advise? Thanks-Ron
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I'd use 1/8" bending ply. My local dealers carry it. You can mail-order it from http://www.aitwood.com. It should ship pretty easily; I get it home from my dealer by rolling it up into a tube that's about 12" in diameter by 48" long, and throwing a rope around it. (They make this ply with the face veneer going the long direction, or with the face going the short direction. You buy whichever works best for your layout.)
One trick... I find it is better to apply the show veneer to one of the laminates before I glue it on to the rest of the laminates. I find it easier to scrape or sand the veneer tape off a flat surface than a curved surface.
Thanks for the help, I like that idea of veneering to one of the laminates while it is still flat. My local supplier only stocks the 3/8" bending plywood but I'll check the link you supplied. Should complete this sideboard in a few weeks and I'll post a picture in KNOTS- Ron
3/8 ths bending ply will not spring back.We use it all the time, and it provides far less resistance than the other two options you mention.It's what I'd use.
Ron,
Ditto what Jamie said about applying the face veneer on a laminate first. I'd further that by suggesting using a backer veneer to apply it to. And cross laminate it, this prevents any imperfections in the bending ply to telegraph to the face veneer.
Thanks for your help, I was planning to use backing veneers for the crotch grain walnut veneer on the drawer and drawers.
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