i was using the leigh jig today, with some generic brand 1/2″ birch veneer. was getting alot of tear out, as i expected they proclaim in the leigh handbook (whew what a read). now i know i could handcut them which frankly i’m not astute enough, and have never tryed it. and i backed both the front and rear with a scrap of 1/4 luan. what i ‘ll be building is
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storage for my cutter knives( william & hussey). it’ll be 14 1/2 x 16x 12 deep the dimension arent in stone. the alternative were finger joints, perhaps with backing again front and back the vertical lines of the finger joints would cause less stress, herego less tear out. any secrets about using plywood with the leigh jig that someone knows that they could pass on to me i love the look of dovetails, and like the addition in my humble shop. thank you for any help
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Replies
Bear-
I'm afraid the rotary motion of the router cutters used with the Leigh dovetail jig jinx any attempt to be successful with plywood joints with that jig. The flute that is exiting the cut is bound to separate a ply or a few on both faces.
You mention finger joints as an alternative. I don't recommend cutting finger joints with a router, either, for the same tearout reasons. But I have had success cutting finger joints in plywood with a table saw and stacked dado blades. The cutters push the face ply in on the entry cut; so long as you have a good backer board, they won't tear the remaining ply on the exit cut.
Almost any woodworking book will feature plans for a finger-joint jig, and many of the catalogs show commercial models.
Edited 8/12/2002 5:43:32 PM ET by Donald C. Brown
thanks don the fing joints we're going to be cut with the table saw thanks again cheers bear
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