I purchased a 3 pack of the new Microplane sanding discs. I have used them on a couple of occasions, here’s my impressions.
If you don’t want to read any further, I’ll give you the short review. Save your money, while this may be a great idea in the lab it doesn’t deliver in the shop.First the good. The manufacturing on this product is impressive, each disc perfectly perforated and backed with a heavy felt-like backing which gives the disc a lot more rigidity than the stainless alone. They come in coarse, medium, and fine grades and this roughly maps to a 60-200 grit spectrum. It’s pretty easy to tell what the grades are, the finer you go the more perforations and the smaller they are. They are advertised to cut faster than sandpaper, something I would agree with to a limit. The course disc did indeed cut faster, while the medium and fine did initially but then tapered out. I think what happens with the fine discs is that the edge on each perforation gets flattened out pretty quickly. There is little dust with these discs, the best way I can describe what they produce is micro-shavings. I guess it’s the shearing action (everything lately is about “shearing”, apparently). The bad thing about this product is that it doesn’t work as well as they advertise, more importantly, I found the medium and fine discs left a pitted finish in maple, poplar, and oak (the woods I tried them on). The only way I can describe the finish they left is by saying it looked like someone took a toothed wheel and ran it back and forth over the wood. The marks are small, but I could see them and I wouldn’t put a finish over the surface as it was. Sandpaper is pretty forgiving on edges, rounding over slightly. The microplane discs are not, they beat up edges if you go over the edge and leave a result that is similar to what happens when you take a poorly tuned card scraper over an edge – fuzzy. I tried the microplane discs with different amounts of pressure and dialed down the speed on my ROS, nothing change resulted in a better finish. I threw out the fine and medium discs and kept the coarse, which does cut a lot faster than sandpaper and because it’s coarse I am not concerned about the finish it leaves.
Replies
thanks for posting, I've been curious about these things. Any thouhts on the economy of using the microplane over course sand paper? Will you buy the course disk again when this one wears out?
I like the dust free part of your description, any other benefits?
I'm not going to go as far as to say it was truly "dust free" but rather a different kind of dust. After all, you are still removing material so it's gotta go somewhere. It's too early for me to say whether of not I'll buy the coarse disc again simply because I don't have enough experience to judge the economics. I've liked the coarse disc so far, if it lasts as long as Microplane says then I probably will buy it again.
Cool, thanks for the report. I bought one pack at the last show, but hadn't tried them yet. Figured I'd use them on some piece of wood that need some "adjusting" before running through the planer.
forestgirl -- you can take the girl out of the forest, but you can't take the forest out of the girl ;-)
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