I’ve used shellac flakes many times in the past and have never had a problem. This time, however, I mixed up a small batch and they will not dissolve. It’s been about 5 days and many still remain in solution. In the past I’ve been able to mix it up one night and have it ready to use the next morning; at the latest, the following morning.
Using the same flakes as before (J.E. Moser) and dissolving in denatured alcohol. Shop temperature has been about 67F lately. Always stored in tight sealed container.
Anyone have any ideas on this problem?
Thanks in advance.
Craig
Replies
how old are your flakes? how old is the alcohol? i usually mix mine in about a 2 to 2 1/2 # cut and they usually disolve in about 30 to 60 minutes. are you mixing them in a glass jar or are you using a metal tin. i know mixing shellac in metal will darken the shellac, which is not always a bad thing, but it may also cause other problems, particularly if the tin has some sort of coating on the inside of it.
Custom Cabinetry and Furniture
http://www.BartlettWoodworking.com
Ialways use a glass jar. My mix for this is a 1 lb. cut, which should make it easier for the flakes to dissolve. The flakes are about a year old. The alcohol about the same.
Thanks for your help.
The age might be the issue than. I seem to recall reading that shellac should be used within a year - a may be wrong though
Custom Cabinetry and Furniture
http://www.BartlettWoodworking.com
cmascolo,
From time to time I have had this problem. Yes it is related to the age of the flakes. But NOT the age of the alcohol. I have had batches of shellac that disolved for years without problem. Others that became difficult to disolve about a year after we got them. I forget the factors that make shellac hard to disolve.
I haven't had any problems at all over the several years since I have routinely ground my shellac in a coffee grinder before disolving. You can try heating the jar of partially disovled shellac by placing it in a water bath. I wouldn't go much hotter than about 140 F.
VL
Craig,
Shellac flakes that won't dissolve are a sign the shellac has gone bad. There's a brief discussion on the subject at this link - Shellac.
Paul
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