I am building a new kitchen table with oak. It is 5’x5′. I am using (4) 3/4″x2’x2′ oak plywood. Each piece of plywood is surrounded by solid oak. Is this a good idea? The main hesitation is the sanding of the solid pieces once everything is joined and not sanding to much of the plywood.
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Replies
For a kitchen table top, I'd go with lumber. Plywood provides a minimal wear surface. If it had to be plywood, it could be coated with many coats of a suitable finish to increase resistance to normal use. Not my preference though.
SLC,
Some quick math tells me that you're surrounding each piece of veneer with 3" wide solid oak border, probably mitered at the corners. Then joining all 4 pieces together?
Use biscuits to join the solid "frames", in order to be as much as possible in one plane. Sand each of the 4 portions (with ROS) individually before you join them together. I would put some kind of slight bevel or reveal at the meeting lines, and not sand any further after they have been joined.
Your project is totally feasible, although I also prefer solid tabletops.
David Ring
http://www.touchwood.co.il/?id=1&lang=e
hey S-L-C-
Nothing wrong with a mix of ply and solids. As Alfie and Ring mention, you'll need a good protective coat and it won't "wear" as well as a solid top, but it will work.
Be a bit careful when sanding, look to see if your solids are a bit higher at the glue line or a bit lower and adjust from there, makem use of your cabinet scape.
Neil
Edited 12/16/2006 8:26 am ET by a Furnitologist
This sounds like a real challenge. Most plywood veneers are so thin that it can be a nightmare sanding the joint between the plywood and the solid wood dead smooth without sanding thru the veneer. One slip, and you can go right thru the veneer and hiding the sandthrough can be almost impossible.
It's hard enough working with a solid wood perimeter on a piece of plywood - and you're adding even more potential problem areas. I doubt if I would be that gutsy - lol.
Personally, I would go with a solid wood top, or a single piece of plywood with an iron-on edge band. If you really gotta have the combination of solid wood and plywood, I would get everything cut and dry fit as perfectly as possible, then make a small chamfer on the solid pieces where they will join the plywood. The chamfer helps "hide" the slight imperfections.
Your main concern is to not sand through the veneer when bringing the solid to its level. So, use minimal sanding. Employ a dado'd spline to align edging and plywood. A spline will give greater accuracy than will biscuits. Keep the solid just a hair above the ply. Then use a plane to bring them to level. I like using a #5 for this task. Set to a fine cut, you can be very accurate and if you do hit the veneer it will only be a kiss. (And hopefully, not the kiss of death.)
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