Hello, I am looking to build an overhead router for my small shop. I recently switched careers but I am still running a small home based (basement shop) for cabinets,furniture and requested items as well as for my own enjoyment. When I was involved with the comercial production woodshop I had the use of an overhead router which I found to be a most versitile and functional machine for my style of woodworking,however the cost of a comercial sized machine plus their rather large footprint and weight make it impossible to own one in my small shop. I have a few ideas for building my own but would really like to see the designs or plans of others so that I can make the best that I can. I enjoy making my own tools and see it as a challenge. Actually sometimes I enjoy making the tools more than the “project” itself. I recently made an edge sander to add to my growing homemade tool collection.
I would like to Thank You in advance for any help you could provide.
Splinter
“A man who cuts his own wood warms himself twice”
Edited 3/11/2003 2:18:19 AM ET by Splinter
Replies
I can't give you any plans, but this might help.
Years ago, Sears sold a router plate that mounted on a radial arm saw.
It seems to work good for the few times I use it.
I can't say it's very heavy duty.
I seem to remember a plan somewhere for building one like it.
Jeff
Splinter,
"A man who cuts his own wood warms himself twice"
Actually it is more like 4-5 times LOL
1 cut the tree
2 load it on the truck/trailer
3unload the wood and stack it
4split it
5 carry it into where it is going to be burned
Have a good one.
Mark
Pin routers are a great and little known tool to the average woodworker. Woodtek from Woodworkers supply makes a pin router for $2,000. I can make my own tools as well but I can buy used far cheaper than I can make something. I once had an Onsrud pin router I picked up for $500. Veritas makes a simple table pin router thing that is relly inexpensive and will probably suffice. Popular Mechanics had a DIY model on their website awhile ago. Grizzly has one for around $1600 that has a small footprint and can be put in a basement shop. There's no way you can make anything as good for the money.
Edited 3/11/2003 10:46:28 AM ET by Rick at Arch. Timber and Millwork
Thanks for the input Rick, unfortunately I moved about a year ago to Northern Canada and do not have the access I once had to tools suppliers and manufacturers that I had in the Toronto ,Canada area. I would be interested in knowing where you managed to find an Onsrud for $500.00(would that be US funds-cause it would work out to about $2000.00 Canadian haha).
Thanks Again,Splinter
"A man who cuts his own wood warms himself twice"
Edited 3/11/2003 5:26:38 PM ET by Splinter
This may sound naive but, why can't you use a drill press geared to run at its highest speed ? It would be very stable and give you great height control.
I read an article, I don't remember where, about making crown molding on an inverted router and thought it was a great technique.
Michael
Three reasons that I can think of. The highest speed on the drill press may still not be as fast as a particular bit wants to run. Too much lateral deflection. And the spindle bearings in a drill press are not engineered for significant and sustained side loads.
Splinter, here's the link to the Veritas pin router arm that was mentioned:
http://www.leevalley.com/wood/page.asp?page=43038&category=1,43000&ccurrency=1&SID=
forestgirl -- you can take the girl out of the forest, but you can't take the forest out of the girl ;-)
Don't know how heavy duty you want your router to be but shopsmith made one for years. A PC690 fit in the arm and it worked well. I have seen two sell on Ebay, one of them was one that I had. I would've kept it but for the fact I'm lucky enough to have a very old, very heavy duty pin router. I would suggest that if you're not in a big hurry to watch ebay for another one or even the different forum classifieds.
Steve K
Kind of chintzy but...
http://popularmechanics.com/home_improvement/workshop/1997/2/pin_router/
I can make all kinds of things as I have access to welding and machine shops but I can usually srounge the real thing up cheaper. I just know the offbeat places to look. For instance auctions are great but the one that feature woodworking tools aren't alwys the best. Printing shop and metal shops have woodworking tools. I've cold called shops...all kinds just asking if they have anything for sale or know of a buddy that does. Sometimes they haven't gotten around to thinking too hard even advertising it never mind even selling it.
"Router Jigs and Techniques" by Patrick Spielman , a Sterling publication, has a plan for an overhead router, but it seems limited.
i would study one of those extending drawing table lamps, and try to duplicate one that would bear the weight of a router in use. my lamp has two sets of springs that seem to hold it in the position you place it. there is 360 degree of the actual lamp where it meets the frame. seems like a fella could make one out of scraps and a trip to the hardware store.
good luck rg
http://www.intarsia.net/e-book/pinrout.htm
http://www.patrickind.com/products/machine_list/pin_router2.htm
http://www.bergeson-inc.com/html/routers/inv1387.html
http://www.porta-nails.com/univroutertable.html
http://www.nebraskatool.com/IMAGES/RoutersPin/Mvc-005f.jpg
When you speak of the drawing table lamps I suspect you don't really understand what a pin router is and can do. Rigid stability is the key.
rick, thanks for that clarification.
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