I would like to fabricate a dust hood for my 15 inch planer. It currently has a 4 in port that i would like to replace with a 5 inc. It also goes directly out the back and i would like to angle the discharge about 30 degrees to one side. I see this type of hood on some of the new machinery, but only in a 4 inch version.
I once saw a sheet metal pattern book that described how to fabricate all kinds of fittings from flat metal.
If anyone one has any advice i would very much appreciate it.
thanks,
Stevo
Replies
Look up "pattern development". It's taught in mechanical drawing classes andis covered indrafting books. Once you get a little background in it, you can do a cardboard mock up to fine tune it.
What brand is the planer?
The planer is a powermatic taiwanese built. Been very happy with the machine, but the port is just too small. I have 5" spiral run to the planer, so thats why I thought a 5" port. 6" might be possible.Appreciate the responses so far and would welcome any others.Stevo
Have you thought of taking it to a sheet metal shop and getting their recommendations? Maybe they can adapt the new connector to the rest of it, and I don't mean just an adaptor on the outlet. I mean that the part that mounts onto the planer could be removed and a new 5" port made and installed."I cut this piece four times and it's still too short."
Edited 4/12/2006 11:36 am by highfigh
Will you get enough extra flow with a 5" line to make it worth doing? Your 4" may work fine if you make the line as straight, short, and smooth as possible. Elbows and flexible, corregated, hose can really reduce the flow rate.
If you're running your planer on a branch line of your DC system, make sure that the other gates are closing completely so you're getting the maximum possible flow in that branch. I have several branches in my DC system and have to clean out the gate channels every few weeks so they will close completely. It definitely makes a difference.
Steve,
I have a short 5" line to the 4"port on my 15" Yorkcraft planner. The 5" line is direct into the 7" main line and it can not handle the output of a 10" board. I have a 2hp Oneida DC system with sufficient CFM capacity. The existing exhaust manifold has sufficient surface area to capture the chips so I am having a local machine/sheetmetal shop take the 4" port off and replace it with a 5" port. It will start as an enlarged oval (think of a 5" pipe slightly squished) at the manifold/hood and then conforming to a 5" diameter port. Not sure when they will get around to finishing it since it is a really small job. I considered a 6" port but that would have required a redesign of the entire manifold and the shop wasn't willing to take it on. If I were going to fabricate my own, I would build a 6" hood. I have the angled port on my planer and I don't think it as efficient as a straight-on port into a flared manifold but that is simply my uninformed opinion based on a total lack of expertise regarding dust collection and air flow dynamics.
Edited 4/12/2006 10:02 am by DougF
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