I just did my first rail and stile on the router table with my Porter Cable 7529 and really had a hard time aligning the matching cuts as it’s difficult to adjust the router beneath the table and I’m unsuccessful getting the micro adjuster to work. Is there a simple method to recreate the settings once I finally get them right? Also, I found it awkward routing the ends of the rails and occasionally removed too much material from the leading edge as I couldn’t judge where the rub collar would make contact. Any suggestions will be appreciated. Thanks!
Discussion Forum
Get It All!
UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month.
Start Your Free TrialCategories
Discussion Forum
Digital Plans Library
Member exclusive! – Plans for everyone – from beginners to experts – right at your fingertips.
Highlights
-
Shape Your Skills
when you sign up for our emails
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. -
Shop Talk Live Podcast
-
Our favorite articles and videos
-
E-Learning Courses from Fine Woodworking
-
-
Replies
Try setting up a fence and using a miter head to push the stock past the cutter. The fence should be set so that the fence face and rub collar are exactly in the same plane. This is what I use with my shaper or I experience the same problem you noted at the start up.
Thanks. I'm not sure what you mean by miter head. The fence concept sounds like a good idea. Appreciate the help
A miter guage - like you use on a tablesaw. If your router table doesn't have one, you can either make a slot and put your own insert in to accept it (sold at http://www.woodcraft.com ) among others, or build a sled with a base that is 90 degrees to the stop - the base is below the sled and rides along the front edge of the table. The miter gauge is more reliable.
Thanks. Actually I did use the miter gauge but not the fence. Good idea!
First of all try useing the micro adjuster when you are going down on the router (not UP). If this router is going to be used only on the router table take the springs out of it. For the time being make a fence and used a squard up push block to keep the stock squar to the fence. Untill you get a fence made you can use a 2x4 just run it through the jointer and square up two sides of it. clamp it to the table. Clamp one end to the table keep one end way from the cutter start it up and swing the fence into the cutter now you got a chip breaker. When you get it where you want it clamp the free end.
You cut all the rails first and then you cut the styles. You don’t cut just one rail and then cut one style and then go and cut a rail.
If I understand correctly you suggest using the bit as though there were no rub collar.Is that right? Thanks for the help
Is there a simple method to recreate the settings once I finally get them right?
I think the easiest method is to use a piece of scrapwood a a pattern for future settings. Once you've got it right, rout each end of a piece of wood and mark them as rail and stile. The next time you need to set up, use these as your guide raising or lowering the router until you have a perfect fit.
Jeff
I had trouble with the micro adjustor on my 7529, I adjusted the plunge lever and am now able to lock it in place, which enables micro adjustor mode.
there is a section in the manual on adjusting this lever.
This forum post is now archived. Commenting has been disabled