Which brands do u like? I have those CTM Cove Raised Panel set # 800.517.11. I just can’t stand the chip out on the edge using the bearing on top bit. Mack Summerfeld told me to read the grain of the wood and know which way to go on it. Trouble is wood grain is never at the right lines along the board. I’m thinking is that the “lip” on the between the cutters is too thin and cause that chip out. Now it’s done and looks sh***y to me. Wife says the whole door so beautiful and leave it alone! But to me I won’t like looking at it every day… How do u guys do it chip free? I did testing, lower the speed and had the cutter lined up and had it across from each other….I don’t have any more hair on top of my head…..
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Replies
Bluegillman,
I used to think the trick was sacrafical boards.. they helped but now I've found that slowing down the wood as I pass it past the end of the cutters solved my problem on wood prone to tear out like fiddleback maple ..
I also found that when I slowed the cutter speed on the shaper I had less tear out, it did cause the wood at the edge to curl up but a moments worth of work with an Exacto knife solved that issue..
I still start the cut at normal speed and most of the cut remains at the same speed but I slow way down as I appraoch the edge..
I like the Infinity cutters and always use a scrap backer to reduce/eliminate tearout
Ends seems to be doing well no chip outs. It's the one along the edge where the floating panel sits. The front side that shows is the one the trouble I'm getting, back side has sharp and clean lines. Infinity cutters <-- who sells them?
http://www.infinitytools.com/
I use a number of their bits and have been real happy with them.1 - measure the board twice, 2 - cut it once, 3 - measure the space where it is supposed to go 4 - get a new board and go back to step 1
I use the Freud raised panel set; ensure the cutters are clean and sharp, speed cranked way down, sacraficial push block... never had anything but perfect results straight outa the box...
Mike Wallace
Stay safe....Have fun
What's the thickness at the lips that holds the floating panel? Mine measures at 5/64th. Do u have the model number to Freud's that u use?
You sure 5/64ths is right?? Seems pretty flimsy to me.. Just to make sure we're talking aobut the same thing here, this is the slot milled into the rails and styles that secure the panel..?? My Freud set mills the slot at exactly 6.00mm (I've no idea what that is in auld money but it's a smidge under a quarter inch).
Part # for my set is 95-10050 (5 piece door set)Mike Wallace
Stay safe....Have fun
6.00mm is .2363 in inches, yep it is under 1/4th. That's the slot opening for the floater to fit in. Yes, we are talking about there but not that part, it's the one above that. The roman orgee is on top of the slot so that's is how thick the "lips" are. So 5/64th that comes to .078 thickness. Clear?
Ahhhh... I gotchya...
short answer is it depends on the height you set your cutter; the set doesn't have a back cutter so there's a little room for manuver when working with 19mm stock...
With the cutter set to relieve a shoulder 2.7mm above the quarter round, there's 2.7mm between the outer edge of the panel slot and the outer face of the rail / style...Mike Wallace
Stay safe....Have fun
Yep.
Bluegillman
I've got the same set of CMT's with the same results. I don't even use them anymore. I think their sales department is great at all the shows, but their production is way below par. The cope and sticks don't even fit snuggly, they're lose. I love all my Whiteside bits, including the two different profiles of cope and stick bits. I've probably made over 100 doors with them, a days work for some, but a lot for me, and I still haven't had to get them sharpened. No tear out ever, and no problems with the tightness of the joint.
I always use a sacrificial board to prevent tear out on the endgrain cuts.
Jeff
Making sure that your hold downs are as rock solid as possible eliminating vibration (and therefore tearout) should help immensely. Those small parts of the profile cannot take vibration from a full bore cut. Hope this helps....Aloha, Mike
I have had great success with the MLCS rail and stile cutters. I have also had success with all their other bits, but you are asking specifically about rail and stile, so I'll focus on that for now.
Here are links to MLCS reversible and stacked rail and stile bits:
http://www.mlcswoodworking.com/shopsite_sc/store/html/smarthtml/pages/revrscmbo.html
http://www.mlcswoodworking.com/shopsite_sc/store/html/smarthtml/pages/bt_stack.html
http://www.mlcswoodworking.com/shopsite_sc/store/html/smarthtml/pages/bt_match.html
Sounds like what happened to me recently using a piece of HD red oak. After I made the cuts, I miked it......11/16". The board was just a tad too thin for the cutter profile!
Joe
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