Replies

1. 
   traveller2 | Jun 09, 2009 07:09pm | #1

   I would run a verticle panel raiser or buy a shaper if your going to do more than a couple panels.

2. 
   philip_r | Jun 09, 2009 09:43pm | #2

   Not the best tool for the job... but...

   Does your router have a variable speed control?  If not, you SHOULD NOT attempt to use a 3" router bit.  A 3" bit should be run at 10,000 to 12,000 RPM, max... not at the standard 20,000 RPM. 

   Vertical bits are a lot better for lower powered routers.  You will get a better cut and there are a far-fewer safety concerns.  Simply use a tall fence, burry the bit and creep-up on the final cut.

1. 
   mmur | Jun 10, 2009 05:22am | #3

   Yes a Bocsh 1671 2hp it has variable speed control but I guess I could use a vertical bit or table saw. I just made a jig for the table saw and will test tomorrow. It looks stright forward. I'll run some test cuts on the horizontal bit to see if the router would hold up. Thanks for your help.

3. 
   PrunusSerotina | Jun 10, 2009 05:41pm | #4

   You can definitely raise panels with a 2 hp router, as long as it has variable speed (which the Bosch does). But, do not use a bit with a back cutter. Get a panel raising bit, and set the speed to it's lowest setting. Take small bites, and save the final 1/16" for your final pass.

   I raised panels with a 2 hp Porter Cable for 10 years before finally breaking down ($$$) and buying a shaper. You can relieve the back of the panel for fitting into the rails and stiles by using a dado blade in the table saw, or a rabbeting bit in the router, or a dozen or so other ways.

   Go slow, and be safe. Make sure you use push tools, too, and keep your hands away from the cutter. I'm not trying to scare you, but I did have a hunk of wood come apart on me due to swirly grain. I'm glad my fingers weren't there when it happened. Push sticks are the answer.

1. 
   mmur | Jun 11, 2009 05:39am | #7

   Thanks for the excellent tips. I will try this method also on the test cuts. Again thanks for everyone's help.

4. 
   Knotscott | Jun 11, 2009 03:58am | #5

   Your Bosch is up to the task for some occasional raised panels. You need to take lighter passes. If you're about to do an entire kitchen, I'd opt for a bigger router, or possibly go with the vertical panel raiser but it can be harder to control the panel vertically than horizontally.

1. 
   mmur | Jun 11, 2009 05:34am | #6

   Thanks for the advise. I'm going to do some test cuts and take it slow.