I am inlaying patterns on box lids with radius cutters and router plans but finding difficult to cut diagonals. I can set up a fence and run a dremel in a router base. I’m wondering if there is another way. Any ideas.
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Look up Steve Latta. There are lots of ways to do inlay.
I would be using a hexagonal template for this operation, I'm not sure what you mean by difficult.
Arcs can be cut with a radius cutter. Inlays parallel to the edge can be cut with a fence on the router. A templet works ok for repeated work but to cut irregular diagonally across a surface requires mounting a fence to the work piece. Just asking for an easier way.
A piece of MDF or plywood with a hexagonal shape cut out and double stick taped is the easiest way. A second template with the center three intersecting lines affixed in the same manner is all that's needed. No need for guide fences but rather a small bit with guide bushing like this.
https://www.infinitytools.com/brass-routing-guides
That's just an example, these kts are sold everywhere
So I recently acquired a router that my grandfather used to use. It's a Stanley made in 1953, so doesn't have all the bells and whistles (pretty sure it was an entry router of the time, based on the instruction manual) like plunging and what not, but I can work around that.
What I can't figure out is inlays. I've watched several YouTube videos on it and most say "get an inlay kit", well that's great but what all does that include? Looking on Amazon, even the various manufacturers can't agree on what all that includes, and they all seem to be made for modern day routers (some specifically say they only work with say, a Black and Decker router), but surely they can't all be proprietary right? I mean there's only so many ways to create a router I'd think.
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Most inlay kits work with guide bushings. If you router can't accept a guide bushing it won't work with those kits. You can always go freehand!
As mentioned, if your router can accept a guide bushing your set. If it can't, you can get or make an aftermarket base that accepts a standard router bushing. The inlay kit is normally comprised of a guide bushing with a collar and a router bit. If you know the model of router, maybe we could help you further.
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