I do a lot of template routing with both top and bottom guided router bits and it seems that I might be better served by a shaper cutter and rub collar but I have no experience with such an animal and would like some input from any experienced uses. I haven’t seen any sets available. Maybe I’m not looking in the right place. Ideally the cutter would have 1 3/4″+ capacity. My shapers have 3/4″ spindles.
Seems like the ability to have a rub collar on top or bottom and the ability to change the direction of rotation would eliminate a lot of problem situations. I would think I would get a better finished cut as well due to less vibration and a stouter overall setup.
Tom
Douglasville, GA
Replies
Tom,
In general shaper cutters for pattern work aren't sold as sets, thats why you can't find them. You just team up a straight bit with a ball bearing rub collar, you can mix and match the height of the bit and the diameter of the collar as the job requires.
John W.
Tom
Here is a link to give you an idea. I picked up a 7 piece set of 3/4" bearings at a WW show for about $55 last year. http://www.weaver-sales.com/catalog-cutters-accessories-rub-collars-bbrc.htm
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Michael in San Jose
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I have been using a rub bearing with a rabbiting bid on my shaper for the past 9 years. The biggest problem is when you sharpen the shaper cutter, the diameter gets smaller and the matching bearing doesn't match/flush-cut any more. The solution I have for this was to buy an insert knife shaper body(3 wing) and have a local saw shop make me a rub bearing to match it. The initial cost was for the body, but the replacement 1 1/4" X 1 1/4" cutters are CHEAPER than sharpening. Plus, you get 2 or 4 changes by rotating each cutter insert. They seem to stay sharper longer than some of the other shaper cutters I have used in the past. The replacement cutters can be bought in a 10 pack and they are always exactly the same.
Try ballew saw and tool. 1-800-cut-rite or ballewsaw.com.
Thanks for the info guys. I'm thinking the insert cutterhead and a matched bering collar may be the way to go. I'll check out the links posted.
Do you think you get a better finish using the shaper over the router for this application.Tom
Douglasville, GA
Tom,
I am following this discussion with interest as I too will have a shaper, on May 1, and have no ecperience with them. Part of an estate purchase. It is a PM 26, with 1", 3/4, and 1/2" spindles. I think I have seen helical carbide cutters which could be used with rub collars. Perhaps Schmidt's or Ridgway is where where I saw them (in a catalogue). I don't know the prices, and they are probbaly quite expensive, but you might only need to buy them once. I don't know the available diameters, but I bet they give quite a good cut, and are quiet to boot. Keep us posted on your experiences.Alan
http://www.alanturnerfurnituremaker.com
You get a much better finish with a shaper cutter than a router. My setup is around 4" diam with a 1 1/4" bore that I use bushings to sleeve it down to 3/4". My feeling is the larger the diameter, the better the cut with less tear out. Only problem is when you have tight inside radius curves. I have yet to run across this problem. If I did, I would finish thet area up with a router/flushtrimmer. I don't have a helical setup either, just straight knives.
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