Hi,
I’m just finishing up some kitchen cabinets and I ‘ve always wanted to try some of the solid surface material for the countertop. So when my local supplier had it on special I thought now is the time to give it a shot, until I found out that the adhesive for the seam joints come in at $30 a tube, which is about the size of a pen, then to add insult to injury you need a special gun to apply the adhesive, running another $200. Clever system though, where the 2 parts get mixed together with a spiral feed from the tube. Is there another way I can join the solid surface????????
Thanks,
Mike
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Replies
Mike,
I hope you get some help here. It might be better to post over in Breaktime though.
I'm amazed you even were able to get the materials. I've tried before and got completely stonewalled. The requiremnt was to attend a several day workshop to become certified to use the solid materials, glues, machinery, etc.
I believe the cost was several $ hundred for the experience. The cost was not a deal-breaker, but I just couldn't free up the time.
Good luck
Hey Mike,
If there is another effective way to seam solid surface I am not aware of it. I wouldn't take the chance using anything but, given the material costs. There is a reason solid surface is not really for do-it-yourselfers. Mostly about cost, but also there are fairly rigid guidelines to follow in regards to manufacturing tops out of the stuff. It is also really unpleasant to work with.( i.e. smells bad, is bad for you, it's very dusty, dulls tools fast, is heavy to move).
If you can find a kindly shop owner in your area he/she may let you borrow(rent) the gun. You may even be able to check out how they work it.
Good luck,
-Paul
Mike,
I've done 4 jobs with Corian. Do it exactly the way it's supposed to be done, or don't get into it at all. There are lots of corners that can be cut in any project, but glueing correctly isn't one of them.
DR
Thanks everyone. I think I'll just leave the solid surface for straight runswith no glue ups.
Mike
Mike,
I did my own solid surface work using solid surface architectural panels to get around the licensing issues. I used weld-on 40(from IPS) and tinted it to match. This is the same stuff used by the SS manufacturers, just not packaged as conveniently. You should be able to get it from any plastic supply company. Its been 5 years and the seems are still invisible. You can get detailed infromation at http://www.ipscorp.com
Steve
Thanks Steve,
I'll call them later. Which adhesive was the one you used?
Mike
Mike,I used weld-on 40.Steve
Steve,
Thanks again. I don't want to take up to much of your time but could you briefly run throught the process of fabricating a countertop corner with a built up edge.
Thanks,
Mike
Mike,The material I used was only 1/4" thick, so the methods may vary from your installation. I found this article helpful and you may find it useful as well:http://www.theswancorp.com/fabrication/Cremone.phpGood luck,Steve
steve,
Thanks, that's going to be very helpful. Last question, how did you tint the adhesive?
Mike
Mike,I used powdered pigments, available at most art supplies. You can get almost any color and a little goes a long way. They're also good for tinting epoxy for inlays or hiding thick glue lines. Here's an example:http://www.misterart.com/store/view/001/group_id/776/Pearl-Ex-Powdered-Pigments.htm
Without getting into the pros/cons, it's not really worth the learning curve/tooling cost of trying to do one job. The nice solid surface stuff runs $20+ sqft.
Especially since the material cost is so high and you can buy premanufactured granite slabs for $300-$500(26"x8') each and they are not that hard to install and the going rate for an installed price runs around the same for the cost of the slab.
As for the adhesive, stick with the color matched adhesives if they are available(as in Corian). They will help in hiding a "inconspicious" seam. Mixing colors is a PITA.
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