Does anyone know of a source for an electronic speed control for a 1 hp, 120 VAC, standard induction motor?
The speed controls used for routers, fans, and the like are designed for universal or shaded-pole motors and will not do the trick.
The speed of an induction motor is controlled by the frequency of the electrical source (60 cycles for our motors running at “full speed”), so the control has to effectively be a high amperage (15 amps) frequency converter.
I know that they exist, but I can’t seem to find one.
Mike
Replies
Here's a place to start.
http://www.controlres.com/ac.htm
Thanks,
This is a great start, but these excellent controls are for shaded pole and split capacitor motors - typical of fan motors. What I need is an industrial control for a standard induction motor.
Thanks for the effort, however.
Mike
Sorry about the false lead, I was thinking the Nimbus worked with induction motors but after looking at the specs. I see I was mistaken...
Would a variac,(variable transformer) work?
A variac in concert with a rectifier circuit would work great to control a DC motor, but wouldn't work in this instance - with falling voltage, an induction motor tries to compensate to maintain it's speed by drawing more current - it soon overheats and burns out.
I've done some more internet searching since my initial question, and conclude that, while what I want to do is theoretcally possible, it is not practical given the lack of availability of appropriate off-the-shelf controls.
Mike
The way a lot of manufacturers do it is with a three phase motor and a variable speed electronic controller. No help to you though.
Mike,
It isn't possible to use a control to slow down a single phase induction motor, basic physics works against doing so for several reasons. Also the centrifugal switch needed for starting single phase motors will kick in as the motor speed drops, engaging the motor's starting coils that will begin to overheat in just a few seconds if left engaged.
What you need is a three phase motor and and an inverter type speed controller which does control the speed by varying the frequency. While any three phase motor will run on an inverter, a motor designed for inverter control will hold up better.
John White, Shop Manager, Fine Woodworking Magazine
Thanks for the input.
It would be so cool to be able to control the motor speed in an induction motor, but it clearly isn't to be.
In any event, it's nice to know difinitively that it isn't practical.
Mike D
Mike,
I'd check McMaster Carr: http://www.mcmaster.com/
If they don't have it, it will be really really hard to find.
Cheers,
Eric
Click the following link to TB Woods website. These controllers are AC Inverters. There are quiet a few company's out there that make this type of inverter Baldor, AC Tech, or Leeson. You can check with Motion Industries in your area to buy through. AC Tech is probably the least expensive of the bunch.
http://www.tbwoods.com/products.php?level=4&GID=47&PID=31&MID=2
Greg
Endeavor to persevere
This is very cool. I'll look into this.
Thanks
Mike
http://www.factorymation.net/s.nl;jsessionid=ac112b1b1f43a16d1a6c25344f1d9858f61af7ec6e95.e3eTaxmKbNaNe3yRc3ePbh4Ne6fznA5Pp7ftolbGmkTy?sc=2&category=11
factorymation has the best prices I've seen on inverters. You cannot get variable speed on a single phase inducton motor.
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