I am in the process of designing a Stickley bookcase. What I cannot figure out is how to mill the ends of the fixed top/bottom. With this bookcase each shelf end has two “tenons” through the sides. How do I mill the shelf ends between the tongues so they are perfectly straight. This is needed so when the shelf is installed the end of the shelf has no gaps to the sides. Hope this makes sense.
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Replies
The simplest way I've found is to use a straight bit in a plunge router, running alongside a fence. Stop just a bit short of the tenons and finish into the corners with a chisel.
David Ring
http://www.touchwood.co.il/?lang=e&id=1
Seems to me that if you proceed as if you were making one really wide tenon, cutting the shoulder on than tenon as you usually do, then when you remove part of that tenon to leave the visible through tenons, you just need to take care not to disturb the shoulder. Personally I'd leave the router cut just shy of the shoulder line and pare the extra with a chisel, but then I'm naturally adverse to relying on router setups. Folks with more advanced router skills and confidence, like Ring, can proceed more efficiently.
A nice detail (and one used by Greene & Greene, as I discovered at a recent museum exhibit) is to house the shelf. I.e., you recess the shelf end into the side about 1/8". That way, the joint is always clean.
Mike Hennessy
Pittsburgh, PA
Everything fits, until you put glue on it.
Mike, that's a good idea. I never noticed that detail.David Ring
http://www.touchwood.co.il/?lang=e&id=1
Mike,Glad you brought that up.
Almost all G & G tenon work was housed.
As you said, normally about 1/8".You could say, housed tenons were one of the Hall Brothers hallmarks :)BB
Another ditto Mike H. I always house them unless I am doing a floating shelf as I just did on a printer table where there are no full carcass sides.
Sarge..
Woodworkers' Guild of Georgia
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